I-China igqoka imikhiqizo yokusakazwa kwensimbi ye-alloy eqinile enenkambiso ye-OEM kanyeIzinsizakalo zemishini ye-CNC.
Ukubunjwa kwesihlabathi se-alloy steel resistant ukugqokwa yizingxenye zokuphonsa ezikhiqizwe inqubo yokusakazwa kwesihlabathi eyenziwe ngensimbi engagugi. Kwa-RMC Foundry, izinqubo eziyinhloko zokuphonsa isihlabathi esingazisebenzisa ekwenzeni insimbi engagugiyo i-alloy casting, ukufakwa kwesihlabathi esimbozwe inhlaka, ukubunjwa kwesihlabathi esingabhaki, ukuphonswa kwegwebu okulahlekile, ukufakwa kwe-vacuum nokufaka utshalomali. Ukwelashwa kokushisa, ukwelashwa kwendawo kanye nemishini ye-CNC nakho kuyatholakala embonini yethu ngokwemidwebo kanye nezidingo zakho.
Izinsimbi zensimbiahlukaniswa ngokwamakhemikhali awo futhi ahlukaniswe izingxenye ze-cast carbon steel kanye nezingxenye zensimbi ye-cast alloy. Ngokuya ngezigaba zezici zokusetshenziswa, izinsimbi zensimbi zingahlukaniswa zibe insimbi yobunjiniyela nesakhiwo (insimbi ye-carbon alloy ne-alloy structural steel), inkatho yensimbi ekhethekile (insimbi engagqwali engagqwali, insimbi engashi, insimbi engagugi, ingxubevange esekwe nickel ) kanye nensimbi yensimbi yokuphonsa (insimbi yethuluzi, insimbi yokufa). Embonini ye-Foundry, izinto ezisetshenziselwa ukukhishwa kwensimbi ngokuvamile zihlukaniswa ngale ndlela elandelayo:
1) Faka i-Carbon Steel: insimbi ye-carbon ephansi, insimbi ye-carbon medium, insimbi ephezulu ye-carbon steel (insimbi ye-carbon steel ephezulu)
2) Insimbi yengxubevange emaphakathi kanye nensimbi ye-alloy ephansi yokusakaza: cast manganese steel, cast silico-manganese steel, cast manganese-molybdenum steel, cast manganese-molybdenum-vanadium copper steel, cast chromium steel, chromium-molybdenum cast steel, chromium-manganese-silicon cast steel, chromium-manganese cast iron Molybdenum , i-chromium molybdenum vanadium cast steel, i-chromium copper cast steel, i-molybdenum cast steel, i-chromium nickel molybdenum cast steel, njll. Izakhi zamakhemikhali ezihlukene zingadlala indima ehlukile ekuthuthukiseni ukusebenza okuhambisanayo. Ezihlokweni ezilandelayo, sizokwethula izakhiwo zezinsimbi ze-alloy ezihlobene kanye nezindima ezidlalwa izakhi zamakhemikhali ngayinye ngayinye.
3) Insimbi Engagqwali engagqwali: insimbi engagqwali ye-ferritic, i-martensitic stainless steel, i-austenitic stainless steel ne-austenitic-ferritic duplex stainless steel.
4) Insimbi Ekwazi ukumelana nokushisa: insimbi ephezulu ye-chromium, insimbi ye-nickel ephezulu ye-chromium nensimbi ephezulu ye-nickel chromium.
5) Insimbi Yokusakaza Engagugi: insimbi ye-manganese engagugi, insimbi engagugi ye-chromium
6) Ukusakaza Insimbi Ekhethekile kanye Nensimbi Yobuchwepheshe: insimbi ekhonjiwe enezinga lokushisa eliphansi, insimbi yensimbi etholakalayo (insimbi yokufa), insimbi yokucindezela, insimbi yokufaka enembile, ipayipi lensimbi eliyi-centrifugal cast.
| Amandla okusakaza ku-RMC | ||||||
| Inqubo Yokusakaza | Amandla Wonyaka / Amathani | Izinto Ezibalulekile | Isisindo Sokusakaza | I-Dimensional Tolerance Grade (ISO 8062) | Ukwelashwa Kokushisa | |
| I-Green Sand Casting | 6000 | I-Grey Cast Iron, I-Ductile Cast Iron, i-Cast Al, i-Brass, i-Cast Steel, i-Stainless Steel | 0.3 kg kuya ku-200 kg | I-CT11~CT14 | Normalization, Ukucisha, Tempering, Annealing, Carburization | |
| I-Resin Coated Sand Casting (I-Shell Casting) | 0.66 lbs ukuya ku-440 lbs | I-CT8~CT12 | ||||
| I-Wax Investment Casting elahlekile | Ukusakaza Kwengilazi Yamanzi | 3000 | Insimbi engagqwali, i-Carbon Steel, i-alloy Steel, i-Brass, i-Aluminium, i-Duplex Stainless Steel, i-Cast Iron | 0.1 kg kuya ku-50 kg | I-CT5~CT9 | |
| 0.22 lbs ukuya ku-110 lbs | ||||||
| I-Silica Sol Casting | 1000 | 0.05 kg kuya ku-50 kg | CT4~CT6 | |||
| 0.11 lbs ukuya ku-110 lbs | ||||||
| Ukusakaza Kwegwebu Elilahlekile | 4000 | I-Grey Iron, I-Ductile Iron, I-alloy, I-Carbon Steel, Insimbi Engagqwali, I-Brass, i-Al | 10 kg kuya ku-300 kg | I-CT8~CT12 | ||
| 22 lbs kuya ku-660 lbs | ||||||
| I-Vacuum Casting | 3000 | Insimbi empunga, i-Ductile Iron, i-alloy Steel, i-Carbon Steel, i-Stainless Steel | 10 kg kuya ku-300 kg | I-CT8~CT12 | ||
| 22 lbs kuya ku-660 lbs | ||||||
| I-High Pressure Die Casting | 500 | Ama-Aluminium Alloys, Ama-Zinc Alloys | 0.1 kg kuya ku-50 kg | I-CT4~CT7 | ||
| 0.22 lbs ukuya ku-110 lbs | ||||||
Isihlabathi esiluhlaza siwuhlobo lwesihlabathi esibumbayo esingenasidingo sokoma futhi sithatha i-bentonite njengesibophezelo. Isici esiyisisekelo sesihlabathi esiluhlaza ukuthi akudingeki ukuba somiswe futhi siqiniswe, kuyilapho sinamandla athile amanzi. Nakuba amandla ephansi, inokubuyela emuva kangcono futhi kulula ukuyinyakazisa; ngaphezu kwalokho, inqubo yokukhipha isihlabathi esiluhlaza inezinzuzo eziningana zokusebenza kahle kokubumba, umjikelezo omfushane wokukhiqiza, izindleko eziphansi zezinto ezibonakalayo futhi kulula ukuhlela ukukhiqizwa kokugeleza. Kodwa-ke, ngenxa yokuthi isikhunta sesihlabathi asomisiwe, ukuhwamuka komswakama kanye nokufuduka kubonakala ebusweni besikhunta sesihlabathi ngesikhathi sokubunjwa, okwenza ukubunjwa kuthambekele ekubeni nama-blowholes, ukufakwa kwesihlabathi, isihlabathi esiqhumayo, isihlabathi esinamathelayo nokunye ukukhubazeka kokuphonsa.
Ukuze unikeze ukudlala okugcwele izinzuzo zokubumba kwesihlabathi esiluhlaza futhi kuthuthukiswe ikhwalithi yokubunjwa, kuyadingeka ukugcina ukusebenza kwesihlabathi sokubumba okuzinzile, ukubunjwa kwesihlabathi okuhlangene nokufana okufanayo kanye nenqubo yokuphonsa enengqondo ngesikhathi senqubo yokukhiqiza. Ngakho-ke, ukuthuthukiswa kobuchwepheshe bokubumba isihlabathi esiluhlaza bekulokhu kuhlotshaniswa eduze nokuthuthukiswa komshini wokubumba kanye nobuchwepheshe bokubumba. Muva nje, ukubumba okwenziwe ngomshini kwesihlabathi esiluhlaza sekuthuthukile kusukela ekubumbeni umshini okuvamile kuya ekubumbeni komshini ominyana kakhulu. Ukukhiqiza kokubumba, ukubumbana kwezibumbe zesihlabathi, kanye nokunemba kobukhulu bokubunjwa kuyaqhubeka nokwanda, kuyilapho inani elibushelelezi lokubunjwa liqhubeka nokuncipha.
| CNC Precision Machining Amakhono | ||||
| Izinsiza | Ubuningi | Ububanzi besayizi | Amandla Wonyaka | Ukunemba Okujwayelekile |
| I-Vertical Machining Center (VMC) | 48 amasethi | 1500mm × 1000mm × 800mm | 6000 ton noma 300000 izingcezu | ±0.005 |
| I-Horizontal Machining Centre (VMC) | 12 amasethi | 1200mm × 800mm × 600mm | amathani angama-2000 noma izingcezu eziyi-100000 | ±0.005 |
| Umshini we-CNC | 60 amasethi | Ubukhulu obushintsha i-dia. φ600mm | 5000 amathani noma 600000 izingcezu | |
Iyatholakala Ferrous Metal Materials forIzingxenye Zomshini Wokunemba:
• I-Cast iron kuhlanganise ne-iron empunga ne-ductile iron
• I-Carbon Steel evela ku-low carbon steel, i-carbon steel medium kanye ne-high carbon steel.
• Ama-Steel Alloys ukusuka kumabanga ajwayelekile kuya kumabanga akhethekile ngokwesicelo.
• I-aluminium nama-alloys ayo
• Ithusi nethusi
• I-Zinc nama-alloys awo
• Insimbi engagqwali, i-Duplex, insimbi engagqwali, insimbi enezinga eliphezulu lokushisa.
Iukunemba imishini workshopkwa-RMC inakekela cishe isinyathelo esibaluleke kakhulu ochungechungeni lokunikezela ngemuva kokusakazwa. Izikhungo zemishini ye-CNC esezingeni eliphezulu emile futhi evundlile neminye imishini ye-CNC ingenza isiqiniseko sokunemba kokulingisa futhi iqinisekise ukuthi ukulingisa okwenziwe ngomshini kuqedwa ngesikhathi. Yonke imishini ihlelwe kahle futhi ithathwa ekukhiqizeni ngempumelelo ephezulu kanye nama-odiyo amahle angabizi kakhulu. Uma kudingeka, bonke ubukhulu bomshini bungalinganiswa nge-CMM futhi imibiko ehlobene ingakhishwa ngokwezidingo zekhasimende.
Izicelo ZethuUkusakaza Ngokwezifisokanye nezingxenye zomshini:
1. Izingxenye Zezimoto:Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, CV Joint Housing, Lock Hook.
2. Izingxenye Zamaloli: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
3. Izingxenye zeHydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Imishini Yezolimo Nezingxenye Zegandaganda: Izindlu Zegiya, Ikhava Yegiya, Xhuma Induku, Induku Yetorque, Isivimbeli Senjini, Isembozo Senjini, Izindlu Zephampu Yamafutha, Ubakaki, Isihangi, Ihuku, Ubakaki.
5. Izitimela Zesitimela Nezimoto Zezimpahla: I-Shock Absorber Housing, Ikhava ye-Shock Absorber, I-Draft Gear Housing, Ikhava Yegiya Esalungiswa, I-Wedge ne-Cone, Amasondo, Amasistimu Amabhuleki, Izibambo, Iziqondiso.
6. Izingxenye Zomshini Wokwakha: Igiya, Isihlalo Sokuthwala, Iphampu Yegiya, Izindlu ze-Gearbox, Isembozo se-Gearbox, I-Flange, i-Bushing, i-Boom Cylinder, i-Support Bracket, i-Hydraulic Tank, I-Bucket Teeth, Ibhakede.
7. Izingxenye Zesisetshenziswa Sezokuthutha: Amasondo, i-Caster, ibakaki, i-Hydraulic Cylinder, i-Forklift Spare Parts, Ikesi lokukhiya,
8. Izingxenye ze-Valve kanye ne-Pump: I-Valve Body (Izindlu), I-Butterfly Valve Disc, I-Ball Valve Housing, i-Flange, Isixhumi, i-Camlock, i-Impeller evulekile, i-Impeller yokuvala, i-Pump Housing (Umzimba), Isembozo sephampu.
Izinsizakalo Zokusemuva Kwemishini
