I-Sand Casting Foundry
Inqubo yokukhipha isihlabathi isebenzisa isihlabathi esiluhlaza noma isihlabathi esomile ukwenza isikhunta sokuphonsa izinsimbi ezincibilikisiwe. Ukulingisa okuningi kukhiqizwa yile nqubo yokulingisa endala kodwa entsha. Ukulingisa isihlabathi kungenye yezinhlobo ezidume kakhulu nezilula zokulingisa. Ukufakwa kwesihlabathi kuvumela amaqoqo amancane kunokubunjwa kwesikhunta unomphela futhi ngezindleko ezizwakalayo.
Ngenxa yokufaneleka kwayo kahle kumajiyometri ayinkimbinkimbi, inqubo yokusakazwa kwesihlabathi isebenzisa isihlabathi esihlangene, esingaguquki kanye nokugaywa kabusha ukuze kukhiqizwe isikhunta esingabizi kakhulu esinokuthuthukiswa kwamathuluzi okusheshayo kanye nezinguquko zedizayini ngenani elincintisanayo. Kokunye ukulingisa okufiselekayo kosayizi omkhulu nesisindo, inqubo yokukhipha isihlabathi iyisinqumo sokuqala okufanele sisicabange lapho sikhetha izindlela zokukhiqiza ezifanele.
Kunezinqubo eziningana zokubunjwa kwesihlabathi ngokusekelwe ezintweni ezihlukahlukene zokubunjwa. NgoI-RMC Foundry, singaqhubeka nenqubo yokukhipha isihlabathi ngokuthiukuphonsa isihlabathi esiluhlaza, ukuphonswa kwesanti ye-resin efakwe ngaphambili kanye nokusakazwa kwesihlabathi se-furan resin. I-pre-coated resin sand casting ibizwa nangokuthiukubunjwa kwegobolondonoma ukukhishwa kwegobolondo. Inqubo yokukhipha igobolondo inobuso obungcono kakhulu bokubukisa okuqediwe.
Ezikhungweni zethu zobuchwepheshe obuphezulu, sinikeza kokubili umshini othomathikhi kanye nokusebenza kokubumba okwenziwa ngesandla ezinqubweni zethu zokuphonsa isihlabathi se-resin. I-RMC ingathela grey futhii-ductile iron castingssisebenzisa inqubo yethu yokungabhaki kuze kufike kuthani elingu-1 esiqediwe isisindoizinsimbi ezimpungakanye ne-ductile iron castings, kuze kufike kumathani angu-0.5 ngaphakathiizinsimbi zensimbikanye nokubunjwa kwensimbi engagqwali.
I-RMC inikezelwe kwikhwalithi yomsebenzi wethu, futhi ukuzibophezela kwethu ekusebenzeni kahle kuqinisekisa ukwaneliseka okuphezulu kakhulu kwamakhasimende. Njengomholi womhlaba wonke ngokunemba okuphezulu, okuyinkimbinkimbi okuphezulu, nokusakazwa okubalulekile kwemishini kanyeizingxenye zensimbi ezenziwe ngomshini, silwela ukuhlangabezana futhi sidlule izidingo zamakhasimende ethu.
Ukuthululwa Kwensimbi Encibilikisiwe
Insimbi Encibilikisiwe UkuthululaIsihlabathi Ukubumba
Esingakuzuza ngokusakazwa kwesihlabathi
| Incazelo | Ukubumba ngesandla | Ukubunjwa Ngemishini Ezenzakalelayo |
| Usayizi omkhulu Wokusakaza | 1,500 mm × 1000 mm × 500 mm | 1,000 mm × 800 mm × 500 mm |
| Casting Weight Range | 0.5 kg - 1,000 kg | 0.5 kg - 500 kg |
| Amandla Wonyaka | 5,000 amathani - 6,000 amathani | amathani ayi-8,000 - amathani ayi-10,000 |
| Casting Tolerance | Ngesicelo noma Esijwayelekile (ISO8062-2013 noma GB/T 6414-1999) | |
| Izinto Zokubumba | Isihlabathi Esiluhlaza, Isihlabathi Esimbozwe Nge-Resin | |
| Casting Metal & Alloys | I-Grey Iron, I-Ductile Iron,Insimbi Yekhabhoni, Insimbi ye-alloy, i-Stainless, i-Al Alloys, i-Brass...njll. | |
Ama-Sand Cores
What Metal and Alloys We Cast by Sand Casting
- •I-Grey Cast Iron: HT150, HT200, HT250, HT300, HT350; EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300, EN-GJL-350; GG10, GG15, GG20, GG25, GG30,GG35, GG40;I-ASTM A48 I-Grey Iron Amabanga Ikilasi 20, Ikilasi 25, Ikilasi 30, Ikilasi 35, Ikilasi 40, Ikilasi 45, Ikilasi 50, Ikilasi 55, Ikilasi lama-60.
- •I-Ductile Cast Iron (Nodular Cast Iron): GGG40, GGG45, GGG50, GGG60, GGG70, GGG80; EN-GJS-400-18, EN-GJS-40-15, EN-GJS-450-10, EN-GJS-500-7, EN-GJS-600-3, EN-GJS-700-2, EN- I-GJS-800-2; QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2; ASTM A536 Ductile Iron Amabanga 60-40-18, 65-45-12, 70-50-05, 80-60-03, 100-70-03, 120-90-02.
- • I-ayoni emhlophe, insimbi ehlanganisiwe ye-graphite nensimbi ethambileyo.
- • I-Cast Iron Esebenzisekayo
- • Insimbi Yekhabhoni, Insimbi Yengxubevange
- •I-Aluminiumkanye nama-Alloys ayo
- • Ama-alloys ase-Brass kanye ne-Copper
- • Insimbi Engagqwali / Duplex Stainless Steel
- • Amanye Ama-alloys njengesicelo noma ngokusho kwe-ASTM, SAE, AISI, GOST, DIN, EN, ISO, kanye ne-GB.
I-Ductile Iron Sand Castings
Sikuhlola Kanjani Ukubuyiswa Kwesihlabathi
I-Spectrometer yethu ihlola izakhi zamakhemikhali ezingu-20 futhi isibonakhulu se-metallurgical ikhiqiza izithombe zokucaca okuphezulu izikhathi ezingu-1,000 ezikhuliswe izikhathi ezingu-1,000, futhi imitha yethu yokuhlanzeka inquma usayizi wezinhlayiyana kanye nobuningi ukuze kuqinisekiswe ukuthi izinto ezisetshenziswayo ziyahlangabezana noma zeqa izinga lamazwe ngamazwe. I-RMC isebenzisa ama-ultrasonic detectors ukuze ithole amaphutha, futhi ibe nemishini ye-X-ray nama-accelerator akwazi ukuskena ukusakazwa ngodonga olunobukhulu obungu-200 mm obukhulu.
I-RMC inohlu olugcwele lweamakhono wokuhlolaendlini, okuhlanganisa:
- I-Spectrographic kanye nokuhlaziywa komthamo okwenziwa ngesandla
- Ukuhlaziywa kwe-Metallographic
- Ukuhlolwa kokuqina kukaBrinell, Rockwell noVickers
- Ukuhlaziywa kwempahla yemishini
- Ukuhlolwa komthelela wokushisa okuphansi nokujwayelekile
- Ukuhlolwa kwenhlanzeko
- Ukuhlolwa kwe-UT, MT kanye ne-RT
CMM
Izinyathelo Zenqubo Yokusakaza Isihlabathi
1- Ukwenza Iphethini
Amaphethini enziwe ngokhuni, i-resin (ipulasitiki) noma i-aluminium angasetshenziswa ukukhiqiza ngesikhathi sokubunjwa. Ngokuvamile, izindleko zamaphethini e-aluminium zizoba phezulu kakhulu, kodwa inqubo efaneleka kakhulu uma amakhasimende edinga izinkulungwane zamaphethini.ukusakazangokubekezelelana okuphezulu kwe-dimensional kanye nekhwalithi engcono yangaphezulu.
2- Inqubo yokubumba
Isihlabathi se-resin sizoxutshwa yimishini yokwelapha isihlabathi, bese sidubula emabhokisini esihlabathi (amaflaski). Abasebenzi bokubumba bazoqinisekisa ukuthi isihlabathi singagcwaliswa kuzo zonke izikhundla, futhi senze isihlabathi siqine ngangokunokwenzeka.
3- Ukuziqinisa kwe-Resin Sand Mold
Ngemva kokubunjwa yizisebenzi, isihlabathi sisaxega. Khona-ke, isikhunta sesihlabathi sizohlanganiswa uhlobo lwe-alcohol based coating, ngemva kokushiswa, isikhunta sesihlabathi se-resin sizoqina kakhulu. Yingakho le nqubo yokuphonsa ibizwa ngokuthi inqubo yokuphonsa isikhunta esiqinile, esibizwa nangokuthi isikhunta sehlabathi esiziqinisayo.
4- Ukuncibilika nokuthela
Njengenqubo yokuphonswa kwesihlabathi, izithando zomlilo zikagesi ezivamile zisetshenziselwa ukuncibilikisa izinsimbi zenqubo yokukhipha isihlabathi se-resin.
5- Ukuqhunyiswa kwesihlabathi, Ukuhlanza Nokugaya
Inqubo yokuqhunyiswa kwesibhamu iwukukhipha isihlabathi nama-oxides, khona-ke izisebenzi zizonqamula amasistimu okugaya, futhi zigaye izikhundla zesango kanye nemigqa yokuhlukanisa. Okokugcina, ukulingwa okungekuhle kuzoqedwa. Uma izinqubo zesibili ezifana nomshini noma ukwelashwa kwendawo zidingeka, lokhu kusakazwa okuphelele kuzoyiswa kuma-workshops alandelayo.
I-Sand Casting Foundry
I-Automatic Sand Molding Line
IniIzinsizaSithembele Ekusakazeni Isihlabathi
Ku-RMC, sisebenzisa okokusebenza kochwepheshe ukuhlanganisa imigqa yokukhiqiza ezenzakalelayo. Sinemigqa emibili yokukhiqiza yokuphonsa isihlabathi, ulayini wokuphonsa wesihlabathi oqondile oqondile kanye nolayini wokuphonsa wesihlabathi ovundlile ozenzakalelayo. Le mishini ehlelwe kakhulu isisiza ukuthi sikhiqizeukuphonsa izingxenyeyekhwalithi ephezulu nevolumu enkulu. Le mishini ingaphonsa izinto ezahlukahlukene ezifana nokusakazwa kwe-iron grey, i-ductile iron cast, i-carbon steel,insimbi ye-alloy, insimbi engagqwali, i-aluminium nethusi.
I-Workshop Yokusebenza
I-Workshop Yokusebenza
Amaphethini okusakaza kwesihlabathi
Ukucutshungulwa kwesihlabathi
Umshini Wokubumba Isihlabathi
Umshini Wokubumba Ozenzakalelayo Wesihlabathi
Iworkshop yokwenza iSand Core
Ulayini Wokubumba Wesihlabathi Ozenzakalelayo Ogcwele
Iziphi Izimboni I-Sand Casting Yethu Esebenzayo
Izingxenye zokuphonsa isihlabathiingasebenza ezimbonini eziningi ezihlanganisa izingxenye ze-hydraulic cylinder, izingxenye zezimoto, izingxenye zamaloli ezentengiselwano, izitimela zikaloliwe, ezokuthutha, imishini yezolimo neyogandaganda,izingxenye ze-valve nepompo...njll. Ama-castings asetshenziswa kakhulu njengezindlu zama-gearbox, izindlu zepompo ye-pressure, amabhulokhi enjini, ama-cylinder head, ibhokisi lokudlulisa, ubakaki, ihabhu lamasondo, izinduku zokuxhuma, ama-manifolds...njll.
Ukulingisa Kwesihlabathi Ngokwezifiso Siyakukhiqiza
Singenza Okuningi Ngokusakazwa Kwesihlabathi nokunye
Eyethuamasevisizihlukahlukene futhi zibanzi. Sinikeza isevisi yokweluleka ngezinto ezibonakalayo kanye nentuthuko, kanye nezeluleko ezivela kochwepheshe bethu bezobuchwepheshe mayelana nokuklama nokulingisa ngaphansi kosizo lwesofthiwe yemidwebo ye-3D CAD nesofthiwe yokulingisa. Kusukela ekuqaleni kuze kube sekugcineni, sikuphathele zonke izinyathelo zendlela.
- Ukulingisa Nokubunjwa: Investment Casting, I-Sand Casting, i-Gravity Die Casting, i-Shell Molding Casting, i-Forging,Precision CNC Machiningkanye Nezindwangu Zensimbi.
- Ukwelashwa kokushisa:Ukucisha, Ukushisa, Ukujwayela, Ukufaka i-Annealing, I-Carburization, I-Nitrotion
- Ukwelashwa kwendawo:I-Anodizing, i-Zinc-plating, iPolising, i-GeoMet, i-Zintek.... njll
-Isevisi yokuhlola:Ukubunjwa Kwekhemikhali, Izakhiwo Zemishini, Ukuhlolwa Kokungena Kwe-Fluorescent noma Uzibuthe (i-FPI, i-MPI), ama-X-ray, Ukuhlolwa kwe-Ultrasonic
I-RMC inikeza uhla olugcwele lwezixazululo zokuphonsa isihlabathi. Uma ungathanda ukwazi okwengeziwe ngobuchwepheshe bethu namandla enqubo yokuphonsa isihlabathi,Xhumana nathinamuhla.
