Izingxenye ezisele zeloli elilahle amagwebuinsimbi empungangokwemidwebo yakho kanye nezidingo (ukwakheka kwamakhemikhali wento, izakhiwo ezidingekayo zemishini, ukubekezelelana, ukwelashwa kokushisa nokwelashwa kwendawo), esetshenziselwa ikhava yebhokisi legiya lamaloli esindayo.
I-Lost Foam Casting, ebizwa nangokuthi i-Lost Foam Casting (LFC) noma i-Full Mold Casting, iwuhlobo lwe-Evaporative Pattern Casting (EPC) enenqubo yokusakazwa kwesihlabathi esomile. I-EPC kwesinye isikhathi ingaba mfushane kokuthi Expendable Pattern Casting ngoba amaphethini egwebu alahlekile angasetshenziswa kanye kuphela. Ngemva kokuba amaphethini egwebu eseqediwe ngomshini okhethekile, khona-ke amaphethini epulasitiki anegwebu ambozwa nge-refractory coating ukuze akhe igobolondo eliqinile lokumelana nensimbi encibilikisiwe. Amaphethini egwebu anamagobolondo afakwa ebhokisini lesihlabathi, futhi aligcwalise ngesihlabathi esomile esiwazungezile. Ngesikhathi sokuthululwa, insimbi encibilikisiwe enezinga lokushisa eliphezulu yenza iphethini yegwebu i-pyrolyzed futhi "inyamalale" futhi ithathe indawo yokuphuma yamaphethini, futhi ekugcinenikuqedile ukusakaza okufunayoziyatholakala.
Ukusakaza Kwegwebu Elilahlekile vs Ukusakaza Ngevacuum | ||
Into | Ukusakaza Kwegwebu Elilahlekile | I-Vacuum Casting |
Ukusakaza Okufanelekile | Ama-casting amancane naphakathi anezimbotshana eziyinkimbinkimbi, njengebhulokhi yenjini, ikhava yenjini | Ukulingisa okumaphakathi nokukhulu okunezimbotshana ezimbalwa noma ezingenawo nhlobo, njengama-cast iron counterweights, i-cast steel axle housings |
Amaphethini namaPlate | Amaphethini we-Foam enziwe ngokubunjwa | Isifanekiso esinebhokisi lokumunca |
Ibhokisi lesihlabathi | Phansi noma izinhlangothi ezinhlanu zikhipha umoya | Izinhlangothi ezine zikhipha i-exhaust noma ipayipi yokukhipha |
Ifilimu Yepulasitiki | Isembozo esiphezulu sivalwe ngamafilimu epulasitiki | Zonke izinhlangothi zombili izingcezu zebhokisi lesihlabathi zivaliwe ngamafilimu epulasitiki |
Izinto Zokuhlanganisa | Upende osuselwe emanzini onoqweqwe oluwugqinsi | Upende olusekelwe otshwaleni olunoqweqwe oluncane |
Isihlabathi sokubumba | Isihlabathi esomile esimahhadlazelayo | Isihlabathi esomile esihle |
Vibration Molding | 3D Ukudlidliza | Ukudlidliza Okuqondile noma Okuvundlile |
Ukuthela | Ukuthela Okubi | Ukuthela Okubi |
Inqubo yesihlabathi | Khipha umfutho ongemuhle, vula ibhokisi ukuze uwise isihlabathi, bese isihlabathi sisetshenziswa kabusha | Yehlisa ingcindezi engalungile, bese isihlabathi esomile siwela esikrinini, bese isihlabathi sigaywa kabusha |
I-Cast iron iyingxube ye-iron-carbon cast cast nezinye izakhi ezenziwe ngokunyibilikisa insimbi yengulube, izinsalela, nezinye izithasiselo. Ukuze kuhlukaniswe insimbi nensimbi eyinsimbi, insimbi eyinsimbi ichazwa njengengxube ye-cast enokuqukethwe kwekhabhoni (min 2.03%) eqinisekisa ukuqiniswa kwesigaba sokugcina ngoguquko lwe-eutectic. Ngokuya ngemininingwane yamakhemikhali, ama-ayina okusansimbi angenziwa angaxutshiwe noma ahlanganiswe. Uhlu lwensimbi ehlanganisiwe lubanzi kakhulu, futhi luqukethe amanani aphezulu ezakhi ezivamile, njenge-silicon ne-manganese, noma izithasiselo ezikhethekile, njenge-nickel, i-chromium, i-aluminium, i-molybdenum, i-tungsten, ithusi, i-vana-dium, i-titanium, plus abanye. Ngokuvamile, insimbi ekhonjiwe ingahlukaniswa ibe yinsimbi empunga, insimbi ye-ducitle (i-nodular iron), i-white cast iron, i-graphite iron ehlanganisiwe kanye nensimbi ephonswe ethambile.
Izwe | Okujwayelekile | Amabanga Alinganayo E-Grey Cast Iron | ||||||
ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | - |
China | GB 9439 | I-HT100 | I-HT150 | I-HT200 | HT250 | I-HT300 | I-HT350 | - |
USA | I-ASTM A48 | - | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | NO.55 |
NO.25 | NO.45 | NO.60 | ||||||
EJalimane | I-DIN 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
E-Austria | ||||||||
YaseYurophu | I-EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
Japan | I-JIS G5501 | FC100 | FC150 | FC200 | FC250 | FC300 | FC350 | - |
Italy | I-UNI 5007 | G10 | G15 | G20 | G25 | G30 | G35 | - |
France | I-NF A32-101 | - | I-FGL150 | I-FGL200 | I-FGL250 | I-FGL300 | I-FGL350 | I-FGL400 |
UK | BS 1452 | 100 | 150 | 200 | 250 | 300 | 350 | - |
I-India | IS 210 | - | FG150 | FG200 | FG260 | FG300 | FG350 | FG400 |
Spain | UNF | - | FG15 | FG20 | FG25 | FG30 | FG35 | - |
EBelgium | I-NBN 830-01 | FGG10 | FGG15 | FGG20 | FGG25 | FGG30 | FGG35 | FGG40 |
Australia | AS 1830 | - | T150 | T220 | T260 | T300 | T350 | T400 |
eSweden | I-SS 14 01 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
eNorway | I-NS11 100 | I-SJG100 | I-SJG150 | SJG200 | SJG250 | SJG300 | I-SJG350 | - |
Okuncane. Amandla Okuqina (Mpa) | 100 | 150 | 200 | 250 | 300 | 350 | - |
Izinyathelo Zokusakaza Igwebu Elilahlekile:
1- Sebenzisa isikhunta segwebu ukukhiqiza amaphethini egwebu kanye nezinhlelo zokusakaza
2- Bond amaphethini nabagijimi ukuze bakhe imojuli yenqwaba yesikhunta
3- Dip upende kumojuli
4- Sula upende
5- Faka imojuli ebhokisini lesihlabathi bese uligcwalisa ngesihlabathi esomile
6- Dlidliza ukubumba ukuze ugcwalise imbobo ngesihlabathi esomile bese uhlanganisa isihlabathi esibunjwayo
7- Ukuthela insimbi encibilikisiwe ukuze kuhwamuke igwebu bese kwakha ukulingwa okufunayo
8- Ngemuva kokuthi ama-castings esepholile, hlanza ama-castings. Isihlabathi esomile singagaywa kabusha
Izinzuzo Zokusakaza Kwegwebu Elilahlekile:
✔ Inkululeko enkulu yokuklama yokusakazwa kwesakhiwo esiyinkimbinkimbi
✔ Ayikho i-engeli yokusalungiswa edingekayo ukuze wonge izindleko eziningi.
✔ Amaphethini egwebu adidiyelwe okusebenza angahlanganiswa kusuka ezicucu eziningana zamaphethini egwebu.
✔ Ukusakazwa kwegwebu elilahlekile kuyinqubo eseduze nenethi
✔ Ukuvumelana nezimo okuphezulu ngezikhathi ezimfushane zokusetha
✔ Impilo yesevisi yesikhunta ye-EPS ende, yingakho izindleko zamathuluzi ziphansi
✔ Izindleko zokuhlanganisa nezokwelashwa zincishiswa ngokushiywa kwenqubo yokwelapha, izingxenye zokufaka, ukuxhuma ngezikulufu, njll.
✔ Ukunwetshwa kobubanzi bezinhlelo zokusebenza
Izinsimbi nama-alloys AngasakazwaInqubo Yokusakaza Yegwebu Elahlekile:
• I-Grey Cast Iron, I-Ductile Cast Iron
• I-Carbon Steel: Ikhabhoni ephansi, ikhabhoni ephakathi nendawo nensimbi ye-carbon ephezulu
• Ama-Cast Steel Alloys: Insimbi ye-alloy ephansi, insimbi ephezulu ye-alloy, insimbi ye-alloy ekhethekile
• I-aluminium nama-alloys ayo
• Ithusi nethusi.
Izimboni Ukusakaza Kwegwebu Elilahlekile Okusetshenziselwa:
Njengoba kushiwo ngenhla, ukukhishwa kwegwebu elilahlekile kulungele ngokukhethekile ukukhiqiza udonga olukhulu nolugqinsi. Bakhonza kakhuluamaloli, izitimela zesitimela, imishini yokwakha kanye neminye imishini esindayo enezidingo zesakhiwo esiyinkimbinkimbi sokusakazwa okufunayo.
Ukubekezelela Ukusakaza Kufinyelelwe Inqubo Yokusakaza Igwebu Elilahlekile:
Ngokuvamile, ukubekezelelana kokukhishwa kwe-foam castings elahlekile kungcono kunoukuphonsa isihlabathi, kodwa kubi kakhulu kunokukhishwa kwesikhunta segobolondo kanye nezinqubo zokuphonsa ezingabhaki. Ngesisekelo sethu, singafinyelela amabanga alandelayo okusakaza. Kodwa sithanda ukukhuluma nawe ngabalingisi abathile bese sinquma ukuthi yiziphi izinombolo esingakunikeza zona.
✔ Ibanga le-DCT ngokusakazwa kwegwebu elilahlekile: CTG9 ~ CTG13
✔ Ibanga le-GCT ngokusakazwa kwegwebu elilahlekile: CTG5 ~ CTG8
Amasevisi | Incazelo |
Amasevisi Okwelapha Angaphezulu | I-Powder Coating, Anodization, Electrophotesis, Chrome Plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, polishing, Bluing, Geormet, Zintek, njll. |
CNC Precision Machining Services | Lathing, Milling, Turning, Honing, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding...njll. |
Ukuhlola Nokulawula Ikhwalithi | I-Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester...njll. |
Inqubo Yokukhiqiza | Amandla Wonyaka / Amathani | Izinto Ezibalulekile | Izisindo Zokuphonsa | |
I-Sand Casting | 6000 | Insimbi Empunga, I-Ductile Iron, i-Aluminium, Ithusi | 0.3 kg kuya ku-200 kg | |
0.66 lbs ukuya ku-440 lbs | ||||
Ukusakaza Kwegwebu Elilahlekile | 4000 | I-Grey Iron, I-Ductile Iron, Ama-Steel Alloys | 10 kg kuya ku-300 kg | |
22 lbs kuya ku-660 lbs | ||||
Ukusakaza Kwezimali (I-Wax Casting elahlekile) | Ukusakaza Kwengilazi Yamanzi | 3000 | I-Carbon Steel, Izingxube Zensimbi,Insimbi engagqwali, Ithusi | 0.1 kg kuya ku-50 kg |
0.22 lbs ukuya ku-110 lbs | ||||
I-Silica Sol Casting | 1000 | I-Carbon Steel, Ingxube Yensimbi, Insimbi Engagqwali, Ithusi | 0.05 kg kuya ku-50 kg | |
0.11 lbs ukuya ku-110 lbs |

Amaphethini Egwebu Okusakaza

Iphethini Yokusakaza Yegwebu Elilahlekile

Izinsizakalo Zokusemuva Kwemishini

Imikhiqizo ye-Ductile Iron Machining

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I-alloy Steel Lost Foam Casting Product
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I-Aluminium Alloy Ilahlekile Ukusakaza Kwegwebu
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I-Carbon Steel Lost Foam Casting
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Umkhiqizo Wangokwezifiso we-Aluminium Alloy Ulahlekelwe Ukukhishwa Kwegwebu
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Ingxenye Yensimbi Elahliwe Ngokwezifiso Elahlekile
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I-Grey Iron Ilahlekelwe Igwebu Lokusakaza Izindlu Zebhokisi Legiya