Umkhiqizo Wensimbi Oyigwebu Elilahlekile

Isithombe Esifakiwe Se-Foam Elahlekile Esakaza I-Ductile Iron

Incazelo emfushane:

I-Material: I-Ductile Cast Iron (I-Nodular Iron)

Inqubo Yokukhiqiza: I-Foam Casting Elahlekile + CNC Machining

Isicelo: Ikhava Yokudluliswa Kwamaloli

Ukwelashwa Kokushisa: Nomorlization

Isisindo: 8.20 kg

I-China OEM custom ductile (nodualr) yensimbi esakhiwe yalahleka ikhava yokusakaza eyigwebu evela endaweni yokusansimbi yase-China enezinsizakalo zomshini we-CNC, ukwelashwa kokushisa nokwelashwa kwendawo.

Thumela i-imeyili kithi

Imininingwane Yomkhiqizo

Omaka bomkhiqizo

I-Ductile cast iron castings ekhiqizwa inqubo yokuphonsa igwebu elahlekile evela enkampanini yokusakaza yaseChina.

I-Lost Foam Casting, ebizwa nangokuthi i-Lost Foam Casting (LFC) noma i-Full Mold Casting, iwuhlobo lwe-Evaporative Pattern Casting (EPC) enenqubo yokusakazwa kwesihlabathi esomile. I-EPC kwesinye isikhathi ingaba mfushane kokuthi Expendable Pattern Casting ngoba amaphethini egwebu alahlekile angasetshenziswa kanye kuphela. Ngemva kokuba amaphethini egwebu eseqediwe ngomshini okhethekile, khona-ke amaphethini epulasitiki anegwebu ambozwa nge-refractory coating ukuze akhe igobolondo eliqinile lokumelana nensimbi encibilikisiwe. Amaphethini egwebu anamagobolondo afakwa ebhokisini lesihlabathi, futhi aligcwalise ngesihlabathi esomile esiwazungezile. Ngesikhathi sokuthululwa, insimbi encibilikisiwe yokushisa ephezulu yenza iphethini ye-foam i-pyrolyzed futhi "inyamalale" futhi ithatha umgodi wokuphuma wamaphethini, futhi ekugcineni kutholwe ukukhishwa okufunwayo okuphelile.

Inqubo Yokusakaza		Amandla Wonyaka / Amathani	Izinto Ezibalulekile	Isisindo Sokusakaza	I-Dimensional Tolerance Grade (ISO 8062)	Ukwelashwa Kokushisa
I-Green Sand Casting		6000	I-Grey Cast Iron, I-Ductile Cast Iron, i-Cast Al, i-Brass, i-Cast Steel, i-Stainless Steel	0.3 kg kuya ku-200 kg	I-CT11~CT14	Normalization, Ukucisha, Tempering, Annealing, Carburization
I-Resin Coated Sand Casting (I-Shell Casting)				0.66 lbs ukuya ku-440 lbs	I-CT8~CT12
I-Wax Investment Casting elahlekile	Ukusakaza Kwengilazi Yamanzi	3000	Insimbi engagqwali, i-Carbon Steel, i-alloy Steel, i-Brass, i-Aluminium, i-Duplex Stainless Steel, i-Cast Iron	0.1 kg kuya ku-50 kg	I-CT5~CT9
				0.22 lbs ukuya ku-110 lbs
	I-Silica Sol Casting	1000		0.05 kg kuya ku-50 kg	CT4~CT6
				0.11 lbs ukuya ku-110 lbs
Ukusakaza Kwegwebu Elilahlekile		4000	I-Grey Iron, I-Ductile Iron, I-alloy, I-Carbon Steel, Insimbi Engagqwali, I-Brass, i-Al	10 kg kuya ku-300 kg	I-CT8~CT12
				22 lbs kuya ku-660 lbs
I-Vacuum Casting		3000	Insimbi empunga, i-Ductile Iron, i-alloy Steel, i-Carbon Steel, i-Stainless Steel	10 kg kuya ku-300 kg	I-CT8~CT12
				22 lbs kuya ku-660 lbs
I-High Pressure Die Casting		500	Ama-Aluminium Alloys, Ama-Zinc Alloys	0.1 kg kuya ku-50 kg	I-CT4~CT7
				0.22 lbs ukuya ku-110 lbs

Izinyathelo Zokusakaza Igwebu Elilahlekile:
1- Sebenzisa isikhunta segwebu ukukhiqiza amaphethini egwebu kanye nezinhlelo zokusakaza
2- Bond amaphethini nabagijimi ukuze bakhe imojuli yenqwaba yesikhunta
3- Dip upende kumojuli
4- Sula upende
5- Faka imojuli ebhokisini lesihlabathi bese uligcwalisa ngesihlabathi esomile
6- Dlidliza ukubumba ukuze ugcwalise imbobo ngesihlabathi esomile bese uhlanganisa isihlabathi esibunjwayo
7- Ukuthela insimbi encibilikisiwe ukuze kuhwamuke igwebu bese kwakha ukulingwa okufunayo
8- Ngemuva kokuthi ama-castings esepholile, hlanza ama-castings. Isihlabathi esomile singagaywa kabusha

Izinzuzo zeUkusakaza Kwegwebu Elilahlekile:
✔ Inkululeko enkulu yokuklama yokusakazwa kwesakhiwo esiyinkimbinkimbi
✔ Ayikho i-engeli yokusalungiswa edingekayo ukuze wonge izindleko eziningi.
✔ Amaphethini egwebu adidiyelwe okusebenza angahlanganiswa kusuka ezicucu eziningana zamaphethini egwebu.
✔ Ukusakazwa kwegwebu elilahlekile kuyinqubo eseduze nenethi
✔ Ukuvumelana nezimo okuphezulu ngezikhathi ezimfushane zokusetha
✔ Impilo yesevisi yesikhunta ye-EPS ende, yingakho izindleko zamathuluzi ziphansi
✔ Izindleko zokuhlanganisa nezokwelashwa zincishiswa ngokushiywa kwenqubo yokwelapha, izingxenye zokufaka, ukuxhuma ngezikulufu, njll.
✔ Ukunwetshwa kobubanzi bezinhlelo zokusebenza

I-CNC machining isho inqubo yokwenza imishini eqhutshwa yiComputerized Numberical Control (CNC ngamafuphi). Isizwa yi-CNC ukuze ifinyelele ukunemba okuphezulu nokungaguquguquki ngezindleko eziphansi zabasebenzi.Ukwenza imishiniyinoma yiziphi izinqubo ezihlukahlukene lapho ucezu lwempahla eluhlaza lusikwa lube isimo esifiselekayo sokugcina nosayizi ngenqubo elawulwayo yokususwa kwezinto. Izinqubo ezinale timu evamile, ukususwa kwezinto ezilawulwayo, namuhla zihlangene zaziwa njengokukhiqiza okukhiphayo, ngokwehlukana nezinqubo zokuhlanganisa izinto ezilawulwayo, ezaziwa njengokukhiqiza okungeziwe.

Impela lokho okushiwo ingxenye “elawulwayo” yencazelo kungahluka, kodwa cishe ngaso sonke isikhathi kusho ukusetshenziswa kwamathuluzi omshini (ngaphezu kwamathuluzi wamandla namathuluzi ezandla). Lena inqubo esetshenziselwa ukukhiqiza imikhiqizo eminingi yensimbi, kodwa ingasetshenziswa ezintweni ezifana nokhuni, ipulasitiki, i-ceramic, nezinhlanganisela. I-CNC machining ihlanganisa izinqubo eziningi ezihlukene ezifana nokugaya, ukujika, ukuthungatha, ukubhola, ukucija, ukugaya ... njll.

Okubizwa nangokuthi ukunemba kwemishini, umshini we-CNC ungafinyelela ukunemba okuphezulu kakhulu ekubekezeleni kwe-geometical nokubekezelelana kobukhulu. Ngemishini yethu ye-CNC kanye Nezikhungo Zomashini Ezivundlile (i-HMC) kanye Nezikhungo Zomashini Eziqondile (VMC), cishe singahlangabezana nawo wonke amabanga akho okubekezela adingekayo.

CNC Precision Machining Amakhono
Izinsiza	Ubuningi	Ububanzi besayizi	Amandla Wonyaka	Ukunemba Okujwayelekile
I-Vertical Machining Center (VMC)	48 amasethi	1500mm × 1000mm × 800mm	6000 ton noma 300000 izingcezu	±0.005
I-Horizontal Machining Centre (VMC)	12 amasethi	1200mm × 800mm × 600mm	amathani angama-2000 noma izingcezu eziyi-100000	±0.005
Umshini we-CNC	60 amasethi	Ubukhulu obushintsha i-dia. φ600mm	5000 amathani noma 600000 izingcezu

Iyatholakala Ferrous Metal Materials forIzingxenye Zomshini Wokunemba:
• I-Cast iron kuhlanganise ne-iron empunga ne-ductile iron
• I-Carbon Steel evela ku-low carbon steel, i-carbon steel medium kanye ne-high carbon steel.
• Ama-Steel Alloys ukusuka kumabanga ajwayelekile kuya kumabanga akhethekile ngokwesicelo.
• I-aluminium nama-alloys ayo
• Ithusi nethusi
• I-Zinc nama-alloys awo
• Insimbi engagqwali, i-Duplex, insimbi engagqwali, insimbi enezinga eliphezulu lokushisa.

Iukunemba imishini workshopkwa-RMC inakekela cishe isinyathelo esibaluleke kakhulu ochungechungeni lokunikezela ngemuva kokusakazwa. Izikhungo zemishini ye-CNC esezingeni eliphezulu emile futhi evundlile neminye imishini ye-CNC ingenza isiqiniseko sokunemba kokulingisa futhi iqinisekise ukuthi ukulingisa okwenziwe ngomshini kuqedwa ngesikhathi. Yonke imishini ihlelwe kahle futhi ithathwa ekukhiqizeni ngempumelelo ephezulu kanye nama-odiyo amahle angabizi kakhulu. Uma kudingeka, bonke ubukhulu bomshini bungalinganiswa nge-CMM futhi imibiko ehlobene ingakhishwa ngokwezidingo zekhasimende.

Izicelo ZethuUkusakaza Ngokwezifisokanye nezingxenye zomshini:

1. Izingxenye Zezimoto:Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, CV Joint Housing, Lock Hook.

2. Izingxenye Zamaloli: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.

3. Izingxenye zeHydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.

4. Imishini Yezolimo Nezingxenye Zegandaganda: Izindlu Zegiya, Ikhava Yegiya, Xhuma Induku, Induku Yetorque, Isivimbeli Senjini, Isembozo Senjini, Izindlu Zephampu Yamafutha, Ubakaki, Isihangi, Ihuku, Ubakaki.

5. Izitimela Zesitimela Nezimoto Zezimpahla: I-Shock Absorber Housing, Ikhava ye-Shock Absorber, I-Draft Gear Housing, Ikhava Yegiya Esalungiswa, I-Wedge ne-Cone, Amasondo, Amasistimu Amabhuleki, Izibambo, Iziqondiso.

6. Izingxenye Zomshini Wokwakha: Igiya, Isihlalo Sokuthwala, Iphampu Yegiya, Izindlu ze-Gearbox, Isembozo se-Gearbox, I-Flange, i-Bushing, i-Boom Cylinder, i-Support Bracket, i-Hydraulic Tank, I-Bucket Teeth, Ibhakede.

7. Izingxenye Zesisetshenziswa Sezokuthutha: Amasondo, i-Caster, ibakaki, i-Hydraulic Cylinder, i-Forklift Spare Parts, Ikesi lokukhiya,

8. Izingxenye ze-Valve kanye ne-Pump: I-Valve Body (Izindlu), I-Butterfly Valve Disc, I-Ball Valve Housing, i-Flange, Isixhumi, i-Camlock, i-Impeller evulekile, i-Impeller yokuvala, i-Pump Housing (Umzimba), Isembozo sephampu.