Investment Casting Foundry | I-Sand Casting Foundry evela e-China

I-Stainless Steel Castings, I-Gray Iron Castings, I-Ductile Iron Castings

Ukusakaza Kwensimbi Engazweli Ukushisa Ngenqubo Yokutshala Imali

Incazelo emfushane:

Izinto Zokusakaza: Insimbi Engangeni Ukushisa

Inqubo Yokusakaza:Investment Casting

Isicelo: Izimo Zokushisa Eziphakeme

Ukwelashwa Kokushisa: Isixazululo Esiqinile

 

Ukukhishwa kwensimbi yangokwezifiso ye-OEM yensimbi engazweli ukushisa ngokusakazwa kwe-wax yokutshala imali elahlekile. Imishini ye-CNC, ukwelashwa kokushisa nokwelashwa kwendawo kuyatholakala.


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Insimbi ekwazi ukumelana nokushisa isho insimbi enokushisa okuphezulu kwe-oxidation ukumelana namandla okushisa aphezulu. Ukumelana nokushisa okuphezulu kwe-oxidation kuyisimo esibalulekile sokuqinisekisa ukuthi i-workpiece isebenza isikhathi eside ekushiseni okuphezulu. Endaweni ene-oxidizing njengomoya onezinga lokushisa eliphezulu, umoya-mpilo uhlangana ngamakhemikhali nendawo yensimbi ukuze kwakheke izinhlobonhlobo zezingqimba ze-iron oxide. Ungqimba lwe-oxide luxega kakhulu, lulahlekelwa izici zokuqala zensimbi, futhi kulula ukuwa. Ukuze kuthuthukiswe ukumelana ne-high-temperature oxidation yensimbi, izakhi ze-alloying zengezwa ensimbi ukushintsha isakhiwo se-oxide. Izakhi ze-alloying ezivame ukusetshenziswa yi-chromium, i-nickel, i-chromium, i-silicon, i-aluminium nokunye. Ukumelana nokushisa okuphezulu kwe-oxidation yensimbi kuhlobene kuphela nokwakheka kwamakhemikhali.

Amandla okushisa aphezulu abhekisela emandleni ensimbi ukusekela imithwalo yemishini isikhathi eside emazingeni okushisa aphezulu. Kunemiphumela emibili eyinhloko yensimbi ngaphansi komthwalo wemishini ekushiseni okuphezulu. Enye iyathambisa, okungukuthi, amandla ayancipha ngokukhuphuka kwezinga lokushisa. Okwesibili ukukhasa, okungukuthi, ngaphansi kwesenzo sokucindezeleka okuqhubekayo, inani le-deformation yepulasitiki likhula kancane kancane ngokuhamba kwesikhathi. Ukuguqulwa kwepulasitiki kwensimbi ekushiseni okuphezulu kubangelwa ukushelela kwe-intragranular kanye nokushelela komngcele wokusanhlamvu. Ukuthuthukisa amandla okushisa aphezulu ensimbi, izindlela zokuhlanganisa zivame ukusetshenziswa. Okusho ukuthi, izakhi ze-alloying zengezwa ensimbi ukuze kuthuthukiswe amandla okubopha phakathi kwama-athomu futhi akhe isakhiwo esivumayo. Ukwengeza i-chromium, i-molybdenum, i-tungsten, i-vanadium, i-titanium, njll., kungaqinisa i-matrix yensimbi, kukhuphule izinga lokushisa le-recrystallization, futhi kungakha ama-carbide esigaba esiqinisayo noma izinhlanganisela ze-intermetallic, njenge-Cr23C6, VC, TiC, njll. Lezi zigaba zokuqinisa ziyi ezinzile emazingeni okushisa aphezulu, ungancibiliki, ungahlanganisi ukuze ukhule, futhi ugcine ubulukhuni babo. I-nickel yengezwa ikakhulukazi ukuze kutholwei-austenite. Ama-athomu aku-austenite ahlelwe aqine kune-ferrite, amandla okubopha phakathi kwama-athomu anamandla, futhi ukusakazeka kwama-athomu kunzima kakhulu. Ngakho-ke, amandla okushisa aphezulu e-austenite angcono. Kungabonakala ukuthi amandla okushisa aphezulu ensimbi ekwazi ukumelana nokushisa awahlobene nje nokwakheka kwamakhemikhali, kodwa futhi ahlobene ne-microstructure.

I-High-alloy ukumelana nokushisaizinsimbi zensimbizisetshenziswa kabanzi ezikhathini lapho izinga lokushisa lokusebenza lingaphezu kuka-650 ℃. Izinsimbi zensimbi ezikwazi ukumelana nokushisa zibhekisela ezinsimbi ezisebenza emazingeni okushisa aphezulu. Ukuthuthukiswa kwezinsimbi zensimbi ezikwazi ukumelana nokushisa kuhlobene eduze nenqubekelaphambili yezobuchwepheshe yemikhakha yezimboni ehlukahlukene njengeziteshi zikagesi, amabhayela, izinjini zegesi, izinjini ezivuthayo zangaphakathi, nezinjini ze-aero. Ngenxa yamazinga okushisa ahlukene nezingcindezi ezisetshenziswa imishini namadivayisi ahlukahlukene, kanye nezindawo ezihlukene, izinhlobo zensimbi ezisetshenziswayo nazo zihlukile.

 

Ibanga Elilinganayo Lensimbi Engagqwali

AMAQEMBU AISI I-W-stoff I-DIN BS SS AFNOR UNE / IHA I-JIS I-UNI
I-Martensitic kanye ne-Ferritic Stainless Steel 420 C 1,4034 I-X43Cr16            
440 B/1 1,4112 I-X90 Cr Mo V18            
- 1.2083 X42 Kr 13 - 2314 Z40 C 14 F.5263 I-SUS 420 J1 -
403 1.4000 I-X6Cr13 403 S17 2301 Z6C 13 F.3110 I-SUS 403 I-X6Cr13
(410S) 1.4001 X7 Kr14 (403 S17) 2301 Z8C 13 F.3110 I-SUS 410 S I-X6Cr13
405 1.4002 I-X6 Cll 13 405 S17 - Z8 CA 12 F.3111 I-SUS 405 I-X6 Cll 13
416 1.4005 I-X12 CrS 13 416 S21 2380 Z 11 CF 13 F.3411 I-SUS 416 I-X12CrS13
410 1.4006 X 10 Kr 13 410 S21 2302 Z 10 C 14 F.3401 I-SUS 410 I-X12Cr13
430 1.4016 X6 Kr17 430 S17 2320 Z8C 17 F.3113 I-SUS 430 X8Cr17
420 1.4021 X20 Kr13 420 S37 2303 Z20 C 13 F.3402 I-SUS 420 J1 I-X20Cr13
420F 1.4028 X30 Kr 13 420 S45 (2304) Z30 C 13 F.3403 I-SUS 420 J2 I-X30Cr13
(420) 1.4031 I-X39Cr13 420 S45 (2304) Z40 C 14 F.3404 (SUS 420 J1) -
431 1.4057 I-X20 CrNi 17 2 431 S29 2321 Z 15 CNi 16.02 F.3427 I-SUS 431 I-X16CrNi16
430F 1.4104 I-X12 CrMoS 17 - 2383 Z 10 CF 17 F.3117 I-SUS 430 F I-X10CrS17
434 1.4113 I-X6 CrMo 17 434 S17 2325 I-Z8 CD 17.01 - I-SUS 434 I-X8CrMo17
430Ti 1.4510 X6 CrTi 17 - - Z4 CT 17 - I-SUS 430 LX I-X6CrTi17
409 1.4512 I-X5 CrTi 12 409 S17 - Z6 CT 12 - SUH 409 I-X6CrTi12
I-Austenitic Stainless Steel 304 1.4301 X5 CrNi 18 9 304 S15 2332 Z 6 CN 18.09 F.3551 I-SUS 304 I-X5CrNi18 10
305 1.4303 X5 CrNi 18 12 305 S19 - Z 8 CN 18.12 - I-SUS 305 I-X8CrNi19 10
303 1.4305 X12 CrNiS 18 8 303 S21 2346 Z 10 CNF 18.09 F.3508 I-SUS 303 I-X10CrNiS 18 09
304L 1.4306 X2 CrNiS 18 9 304 S12 2352 Z 2 CN 18.10 F.3503 I-SUS 304L I-X2CrNi18 11
301 1.4310 X12 CrNi 17 7 - 2331 Z 12 CN 17.07 F.3517 I-SUS 301 I-X12CrNi17 07
304 1.4350 X5 CrNi 18 9 304 S31 2332 Z 6 CN 18.09 F.3551 I-SUS 304 I-X5CrNi18 10
304 1.4350 X5 CrNi 18 9 304 S31 2333 Z 6 CN 18.09 F.3551 I-SUS 304 I-X5CrNi18 10
304LN 1.4311 X2 CrNiN 18 10 304 S62 2371 Z 2 CN 18.10 - I-SUS 304 LN -
316 1.4401 X5 CrNiMo 18 10 316 S16 2347 Z 6 CND 17.11 F.3543 I-SUS 316 I-X5CrNiMo17 12
316L 1.4404 - 316 S 12/13/14/22/24 2348 Z 2 CND 17.13   I-SUS316L I-X2CrNiMo17 12
316LN 1.4429 X2 CrNiMoN 18 13 - 2375 Z 2 CND 17.13 - I-SUS 316 LN -
316L 1.4435 X2 CrNiMo 18 12 316 S 12/13/14/22/24 2353 Z 2 CND 17.13 - I-SUS316L I-X2CrNiMo17 12
316 1.4436 - 316 S33 2343 Z 6 CND18-12-03 - - X8CrNiMo 17 13
317L 1.4438 X2 CrNiMo 18 16 317 S12 2367 Z 2 CND 19.15 - I-SUS 317 L I-X2CrNiMo18 16
329 1.4460 X3 CrNiMoN 27 5 2 - 2324 Z5 CND 27.05.Az F.3309 I-SUS 329 J1 -
321 1.4541 X10 CrNiTi 18 9 321 S12 2337 Z 6 CND 18.10 F.3553 I-SUS 321 I-X6CrNiTi18 11
347 1.4550 X10 CrNiNb 18 9 347 S17 2338 Z 6 CNNb 18.10 F.3552 I-SUS 347 I-X6CrNiNb18 11
316Ti 1.4571 X10 CrNiMoTi 18 10 320 S17 2350 Z 6 CNDT 17.12 F.3535 - X6CrNiMoTi 17 12
309 1.4828 X15 CrNiSi 20 12 309 S24 - Z 15 CNS 20.12 - SUH 309 X16 CrNi 24 14
330 1.4864 X12 NiCrSi 36 16 - - Z 12 NCS 35.16 - SUH 330 -
I-Duplex Stainless Steel S32750 1.4410 X 2 CrNiMon 25 7 4 - 2328 I-Z3 CND 25.06 Az - - -
S31500 1.4417 X 2 CrNiMoSi 19 5 - 2376 I-Z2 CND 18.05.03 - - -
I-S31803 1.4462 X 2 CrNiMon 22 5 3 - 2377 Z 3 CND 22.05 (Az) - - -
I-S32760 1.4501 X 3 CrNiMoN 25 7 - - Z 3 CND 25.06 Az - - -
630 1.4542 I-X5CrNiCNb16-4 - - - - - -
A564/630 - - - - - - - -

 

Amazinga ensimbi engangeni ekushiseni emazweni ahlukene
1) Izinga lesiShayina
I-GB/T 8492-2002 "Izimo Zobuchwepheshe Zokusakaza Kwensimbi Engangeni Ukushisa" icacisa amamaki kanye nezakhiwo zemishini yezinga lokushisa legumbi lezinsimbi ezihlukahlukene ezisansimbi ezikwazi ukumelana nokushisa.
2) I-European Standard
I-TS EN 10295-2002 amazinga ensimbi ekwazi ukumelana nokushisa afaka insimbi engagqwali ye-austenitic, insimbi engagqwali engamelana nokushisa ne-austenitic-ferritic duplex engangeni ukushisa, kanye nama-alloys asekelwe ku-nickel nama-alloys asekelwe ku-cobalt.
3) Amazinga aseMelika
Ukwakheka kwamakhemikhali okucaciswe ku-ANSI/ASTM 297-2008 "General Industrial Iron-Chromium, Iron-Chromium-Nickel Heat-resistant Steel Castings" kuyisisekelo sokwamukelwa, futhi ukuhlolwa kokusebenza kwemishini kwenziwa kuphela uma umthengi ekucela isikhathi soku-oda. Ezinye izindinganiso zaseMelika ezibandakanya insimbi esakazwayo ekwazi ukumelana nokushisa ihlanganisa i-ASTM A447/A447M-2003 kanye ne-ASTM A560/560M-2005.
4) Izinga lesiJalimane
Ku-DIN 17465 "Izimo Zobuchwepheshe Zokusakaza Kwensimbi Engangeni Ukushisa", ukwakheka kwamakhemikhali, izakhiwo zemishini ekamelweni lokushisa, kanye nezakhiwo zomshini ezisezingeni eliphezulu lokushisa amamaki ensimbi asakazwayo ahlukahlukene acacisiwe ngokuhlukana.
5) Japanese Standard
Amabanga ku-JISG5122-2003 "Insimbi Engangeni Ukushisa" ngokuyisisekelo iyafana ne-American Standard ASTM.
6) I-Russian Standard
Kunamamaki ensimbi ayi-19 angangeni ekushiseni acaciswe ku-GOST 977-1988, okuhlanganisa nezinsimbi ezimelana nokushisa okuphakathi nendawo ne-chromium.

Umthelela wokwakheka kwamakhemikhali empilweni yesevisi yensimbi ekwazi ukumelana nokushisa
Kunezinhlobonhlobo zezakhi zamakhemikhali ezingathinta impilo yesevisi yensimbi ekwazi ukumelana nokushisa. Le miphumela ibonakala ekuthuthukiseni ukuzinza kwesakhiwo, ukuvimbela i-oxidation, ukwakha nokusimamisa i-austenite, nokuvimbela ukugqwala. Isibonelo, izakhi zomhlaba eziyivelakancane, okungama-trace elements ensimbi ekwazi ukumelana nokushisa, zingathuthukisa kakhulu ukumelana ne-oxidation yensimbi futhi ziguqule i-thermoplasticity. Izinto eziyisisekelo zensimbi nama-alloys ukumelana nokushisa ngokuvamile zikhetha izinsimbi nama-alloys anephoyinti lokuncibilika eliphakeme uma kuqhathaniswa, amandla okwenza kusebenze okuzihlukanisayo okuphezulu noma amandla amaphutha anqwabelene aphansi. Izinsimbi ezihlukahlukene eziphikisana nokushisa kanye nama-alloys okushisa aphezulu anezidingo eziphakeme kakhulu kwinqubo yokuncibilikisa, ngoba ukutholakala kwe-inclusions noma ukukhubazeka okuthile kwe-metallurgical ensimbi kuzonciphisa umkhawulo wamandla wokukhuthazela wento.

Umthelela wobuchwepheshe obuthuthukisiwe njengokwelashwa kwesixazululo empilweni yesevisi yensimbi ekwazi ukumelana nokushisa
Ngezinto zensimbi, ukusetshenziswa kwezinqubo ezahlukene zokwelashwa kokushisa kuzothinta isakhiwo kanye nosayizi wokusanhlamvu, ngaleyo ndlela kushintshe izinga lobunzima bokusebenza okushisayo. Ekuhlaziyeni ukwehluleka kokuphonsa, kunezici eziningi eziholela ekuhlulekeni, ikakhulukazi ukukhathala okushisayo kuholela ekuqalisweni kokuqhekeka nokuthuthukiswa. Ngokuhambisanayo, kukhona uchungechunge lwezici ezithinta ukuqaliswa nokusabalalisa kwemifantu. Phakathi kwazo, okuqukethwe kwesibabule kubaluleke kakhulu ngoba imifantu ikhula kakhulu eduze kwama-sulfide. Okuqukethwe kwesulfure kuthinteka yikhwalithi yezinto ezingavuthiwe kanye nokuncibilikiswa kwazo. Ngokubunjwa okusebenza ngaphansi komkhathi ovikelayo we-hydrogen, uma i-hydrogen sulfide kuqukethwe ku-hydrogen, ukukhishwa kuzokwenziwa nge-sulphurized. Okwesibili, ukwanela kokwelashwa kwesixazululo kuzothinta amandla nokuqina kokubunjwa.

 


  • Okwedlule:
  • Olandelayo:

  • ...