Investment Casting Foundry | I-Sand Casting Foundry evela e-China

I-Stainless Steel Castings, I-Gray Iron Castings, I-Ductile Iron Castings

Ingxenye Yokusakaza Yensimbi Empunga Yesanti

Ingxenye Yokusakaza Yensimbi Empunga Yesanti Esifakiwe
  • Ingxenye Yokusakaza Yensimbi Empunga Yesanti
  • Ingxenye Yokusakaza Yensimbi Empunga Yesanti
  • Ingxenye Yokusakaza Yensimbi Empunga Yesanti

Incazelo emfushane:

Ingxenye yokuphonsa isihlabathi sensimbi ye-OEM empunga yeloli elisindayo elivela kumkhiqizi wokulingisa waseChina ngokusekelwe ezidingweni zakho nemidwebo. Ochwepheshe bethu bonjiniyela bayakujabulela ukukusiza ukuthi uthuthukise izixazululo ezingcono kakhulu zenkampani yakho ngezinga lentengo lesiShayina kodwa ikhwalithi ethembekile.

 

Izinsimbi: I-Grey Cast Iron GG20, EN-GJL-200, HT200
Ukukhiqiza: Sand Casting + Machining
Isicelo: I-Heavy Duty Truck
Ukwelashwa Kokushisa: I-Annealing, Normalizing
Ukwelashwa kwendawo: I-Shot Blasting + Painting
Isisindo: 18.80 kg
Ukuhlola: CMM, Mechanical Properties, Chemical Compositions


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Imikhiqizo yensimbi empunga byinqubo yokukhipha isikhunta sesihlabathikanye nemishini ye-CNC.

Insimbi empunga iqanjwe ngombala ompunga wokuphuka okwakhayo. Insimbi empunga isetshenziselwa izindlu lapho ukuqina kwengxenye kubaluleke kakhulu kunamandla ayo aqinile, njengamabhulokhi amasilinda enjini evuthayo, izindlu zamaphampu, imizimba yamavalvu, amabhokisi kagesi, izisindo zokubala nezinsimbi zokuhlobisa. I-Gray cast iron's high thermal conductivity kanye nomthamo wekhanda othize kuvame ukusetshenziselwa ukwenza i-cast iron cookware nama-disc brake rotor.

Ukwakheka kwamakhemikhali okujwayelekile ukuze uthole i-graphitic microstructure yi-carbon engu-2.5 kuya ku-4.0% kanye ne-silicon engu-1 kuya ku-3%. I-graphite ingase ithathe u-6 kuya ku-10% wevolumu yensimbi empunga. I-silicon ibalulekile ekwenzeni insimbi empunga ngokuphambene nensimbi emhlophe, ngoba i-silicon iyisici sokuzinzisa i-graphite ku-cast iron, okusho ukuthi isiza i-alloy ukukhiqiza i-graphite esikhundleni se-iron carbides; ku-3% i-silicon cishe ayikho ikhabhoni ebanjwe ekuhlanganisweni kwamakhemikhali nensimbi.

I-graphite ithatha isimo se-flake enezinhlangothi ezintathu. Ngezilinganiso ezimbili, njengoba indawo epholile izovela ngaphansi kwesibonakhulu, ama-graphite flakes avela njengemigqa emihle. Amathiphu ama-flakes asebenza njengamanotshi akhona ngaphambili; ngakho-ke, i-brittle. Ukuba khona kwama-graphite flakes kwenza i-Grey Iron ikwazi ukusebenza kalula njengoba ijwayele ukuqhekeka kalula kuma-graphite flakes. I-iron empunga iphinde ibe namandla amahle kakhulu okumanzisa futhi yingakho isetshenziswa kakhulu njengesisekelo sokunyuswa kwamathuluzi omshini.

Grey Cast Iron Mechanical Properties
Into ngokuya nge-DIN EN 1561 Kala Iyunithi EN-GJL-150 EN-GJL-200 EN-GJL-250 EN-GJL-300 EN-GJL-350
EN-JL 1020 EN-JL 1030 EN-JL 1040 EN-JL 1050 EN-JL 1060
Amandla Okuqina Rm I-MPA 150-250 200-300 250-350 300-400 350-450
0.1% Amandla Esivuno Rp0,1 I-MPA 98-165 130-195 165-228 195-260 228-285
Amandla Elongation A % 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8 0,3 – 0,8
Amandla Acindezelayo σdB I-MPa 600 720 840 960 1080
0,1% Amandla Acindezelayo σd0,1 I-MPa 195 260 325 390 455
Amandla e-Flexural σbB I-MPa 250 290 340 390 490
I-Schuifspanning σaB I-MPa 170 230 290 345 400
Shear Stress I-TTB I-MPa 170 230 290 345 400
Amamojula we-elasticity E I-GPa 78-103 88-113 103 – 118 108 – 137 123 – 143
Inombolo ye-Poisson v - 0,26 0,26 0,26 0,26 0,26
Ukuqina kweBrinell   HB 160-190 180 – 220 190-230 200 - 240 210 - 250
I-Ductility σbW I-MPa 70 90 120 140 145
Ukushuba nokucindezela kuyashintsha σzdW I-MPa 40 50 60 75 85
Breaking Amandla Klc N/mm3/2 320 400 480 560 650
Ukuminyana   g/cm3 7,10 7,15 7,20 7,25 7,30

Ukubunjwa kwesihlabathi kusebenzisa isihlabathi esiluhlaza (isihlabathi esimanzi) noma isihlabathi esomile ukwenza izinhlelo zokubumba. Ukukhishwa kwesihlabathi esiluhlaza kuyinqubo yokulingisa endala esetshenziswa emlandweni. Lapho wenza isikhunta, amaphethini enziwe ngokhuni noma ngensimbi kufanele akhiqizwe ukuze enze umgodi ongenalutho. Insimbi encibilikisiwe bese ithululela emgodini ukwenza ukubunjwa ngemva kokupholisa nokuqiniswa. Ukubunjwa kwesihlabathi kubiza kancane kunezinye izinqubo zokulingisa kokubili ekuthuthukisweni kwesikhunta nengxenye yokulingisa iyunithi. Ukubunjwa kwesihlabathi, njalo kusho ukukhishwa kwesihlabathi esiluhlaza (uma kungekho ncazelo ekhethekile). Nokho, namuhla, ezinye izinqubo zokubunjwa nazo zisebenzisa isihlabathi ukwenza isikhunta. Banamagama abo, njengokuthiukubunjwa kwegobolondo, i-furan resin ehlanganiswe nesihlabathi (alukho uhlobo lokubhaka),ukukhishwa kwegwebu elilahlekilekanye ne-vacuum cast.

 

Amandla Okusakaza Isihlabathi e-RMC Foundry
Incazelo Ukubumba ngeManuwali Ukubunjwa Ngemishini Ezenzakalelayo
Usayizi omkhulu Wokusakaza 1,500 mm × 1000 mm × 500 mm 1,000 mm × 800 mm × 500 mm
Casting Weight Range 0.5 kg - 1,000 kg 0.5 kg - 500 kg
Amandla Wonyaka 5,000 amathani - 6,000 amathani amathani ayi-8,000 - amathani ayi-10,000
Casting Tolerance Ngesicelo noma Esijwayelekile (ISO8062-2013 noma GB/T 6414-1999)
Izinto Zokubumba Isihlabathi Esiluhlaza, Isihlabathi Esimbozwe Nge-Resin
Casting Metal & Alloys I-Grey Iron, I-Ductile Iron, I-Cast Steel, I-Stainless Steel, Ama-Al Alloys, I-Brass, I-Bronze...njll.

 Izinzuzo zeSand Casting:

  • ✔ Izindleko Eziphansi ngenxa yezinto zayo zokubumba ezishibhile nezikwazi ukugaywa kabusha kanye nemishini yokukhiqiza elula.
  • ✔ Isilinganiso esibanzi seyunithi ukusuka ku-0.10 kg kuya ku-500 kgs noma ngaphezulu kwalokho.
  • ✔ Isakhiwo Esihlukahlukene kusuka ohlotsheni olulula kuya ohlotsheni oluyinkimbinkimbi.
  • ✔ Ifanele izidingo zokukhiqiza zobuningi obuhlukahlukene.

 

Ukubekezelela Okufezwa Ukulingisa Isihlabathi:
Ukubekezelela ukusakaza kuhlukaniswe i-Dimensional Casting Tolerances (DCT) kanye ne-Geometrical Casting Tolerances (GCT). Isikhungo sethu singathanda ukukhuluma nawe uma unesicelo esikhethekile mayelana nokubekezelelana okudingekayo. Lapha okulandelayo yibanga elijwayelekile lokubekezelela esingalifinyelela ngokusakazwa kwesihlabathi esiluhlaza, ukubunjwa kwegobolondo nokusakazwa kwesihlabathi se-furan resin engabhaki:

  • ✔ Ibanga le-DCT nge-Green Sand Casting: CTG10 ~ CTG13
  • ✔ Ibanga le-DCT nge-Shell Mold Casting noma i-Furan Resin Sand Casting: CTG8 ~ CTG12
  • ✔ Ibanga le-GCT nge-Green Sand Casting: CTG6 ~ CTG8
  • ✔ Ibanga le-GCT nge-Shell Mold Casting noma i-Furan Resin Sand Casting: CTG4 ~ CTG7

 

Ibanga le-Metal & Alloys lezinqubo zokusakaza kwesihlabathi
Metal & Alloys Ibanga Elidumile
I-Grey Cast Iron GG10~GG40; GJL-100 ~ GJL-350;
I-Ductile (Nodualar) Cast Iron GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2
I-Austempered Ductile Iron (ADI) EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2
Insimbi Yekhabhoni C20, C25, C30, C45
I-alloy Steel 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo,
40CrV, 20CrNiMo, GCr15, 9Mn2V
Insimbi engagqwali I-Ferritic Stainless Steel, i-Martensitic Stainless Steel, i-Austenitic Stainless Steel, Imvula Eqinisa Insimbi Engenasici, i-Duplex Stainless Steel
Ama-aluminium Alloys ASTM A356, ASTM A413, ASTM A360
Ama-alloys asekelwe kwi-Copper / Brass C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100
Okujwayelekile: ASTM, SAE, AISI, GOST, DIN, EN, ISO, kanye ne-GB
ingxenye yensimbi empunga ngokusakazwa kwesihlabathi
umkhiqizo wensimbi ompunga ngokubunjwa kwesihlabathi
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