Investment Casting Foundry | I-Sand Casting Foundry evela e-China

I-Stainless Steel Castings, I-Gray Iron Castings, I-Ductile Iron Castings

Imikhiqizo Eyenziwe Ngokwezifiso Yensimbi Engagqwali

Incazelo emfushane:

Casting Metals: Stainless Steel AISI 316

Ukukhiqiza: Ukutshala Kwezimali + I-CNC Precision Machining, Ukuhlolwa Kwengcindezi, Ukuhlola Okungenasici

Isicelo: Turbo Housing, Turbine Housing

Isisindo: 1.90 kg

Ukwelashwa kwendawo: Ukupholisha

 

I-AISI 316 insimbi engagqwali i-Turbo Housing iyingxenye ebalulekile ye-turbocharger. Umsebenzi wayo oyinhloko ukumelana nezinga lokushisa eliphezulu kanye negesi yokukhipha umfutho ophezulu kanye nokushayela i-turbine ukuthi ijikeleze, ngaleyo ndlela iqhubekisela i-compressor ukuthi isebenze futhi ithuthukise ukusebenza kahle kwenjini. Ngenxa yesimo esinzima sokusebenza se-turbocharger, impahla idinga ukumelana nokushisa okuphezulu kakhulu, ukumelana nengcindezi ephezulu, ukumelana nokugqwala nezinye izakhiwo, kanye ne-AISI 316 insimbi engagqwali iyona nto efanelekile ukuhlangabezana nalezi zidingo.


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

1. Uhlolojikelele Lwempahla
I-AISI 316 insimbi engagqwaliinsimbi engagqwali ye-austeniticethandwa kakhulu ngenxa yokumelana nokugqwala okuhle kakhulu, ukumelana nokushisa kanye nezakhiwo zemishini. Ukwakheka kwayo kwamakhemikhali ikakhulukazi kuhlanganisa i-chromium, i-nickel ne-molybdenum, enikeza i-AISI 316 insimbi engagqwali ukumelana nokugqwala okuhle kakhulu kanye nokuzinza ezindaweni ezishisa kakhulu.

2. Izici Zomkhiqizo
Ukumelana nokugqwala okuhle kakhulu: I-AISI 316 insimbi engagqwali i-Turbo Housing ingamelana ngempumelelo nokuguguleka kwemithombo yezindaba egqwalayo ehlukahlukene, okuhlanganisa i-sulfuric acid, i-hydrochloric acid, i-chlorine, njll., kanye nezindawo zamanzi ahlanzekile namanzi olwandle. Ifilimu ye-passivation eyakhiwe phezu kwayo ingavimbela i-medium ebolayo ekuqhubekeni nokuguguleka kwe-matrix yensimbi.
Ukumelana nokushisa okuhle: I-AISI 316 insimbi engagqwali isengakwazi ukugcina izakhiwo ezinhle zemishini kanye nokumelana nokugqwala ezindaweni zokushisa okuphezulu. Endaweni enezinga lokushisa elifinyelela ku-870 ℃, impahla isengakwazi ukugcina amandla aphezulu kanye nokuqina, okulungele ukwenziwa kwemishini eshisa kakhulu.
Izakhiwo ezinhle kakhulu zemishini: Inamandla aphezulu, ukuqina okuhle kanye nobulukhuni, okuyenza ibe impahla ekahle yokukhiqiza izindlu zama-turbine ezikwazi ukumelana nokucindezela okuphezulu kanye nezinga lokushisa eliphezulu. Amandla ayo okukhiqiza ngokuvamile angaphezu kuka-205 MPa, futhi amandla ayo aqinile angafinyelela ngaphezu kuka-515 MPa.
Ikhwalithi yomshini omuhle kakhulu: I-AISI 316 insimbi engagqwali ilula ekusebenzeni okubandayo, umsebenzi oshisayo nokushisela, futhi ingenziwa ngezifiso ngobujamo nobukhulu obuhlukahlukene ngokuya ngezidingo zamakhasimende.

3. Izinkambu zokufaka isicelo
Kweezezimotoimboni yokukhiqiza, i-AISI 316 insimbi engagqwali i-Turbo Housing ayisetshenziselwa kuphela izinjini ze-turbocharged zezimoto zikaphethiloli zendabuko, kodwa futhi kancane kancane isetshenziswa engxenyeni ye-turbocharged yohla lwe-extender noma uhlelo lwe-hybrid lwezimoto ezintsha zamandla ukuthuthukisa ukusebenza kwamandla nomnotho kaphethiloli. imoto yonke.

4. Isevisi eyenziwe ngokwezifiso
Singumkhiqizi wokulingisa ovela eChina, osebenza ngokukhethekile ekukhiqizeni izinhlobo ezihlukahlukene zokulingisa okuhlanganisa insimbi engagqwali i-AISI 316 yamapayipi ensimbi engenasici. Singanikeza olunzulu ngezifisoCNC imishiniamasevisi ngokwezidingo zakho ezithile kanye nemidwebo. Njengomphakeli wakho oyedwa omethembayo, sikunikeza isixazululo esiphelele kusukela ekwakhiweni kwemodeli yangokwezifiso kuya ekubunjweni okuqediwe, ukuya kumashini wesibili okuhlanganisa ne-CNC machining,ukwelashwa ukushisakanye nokwelashwa kwangaphandle, ukuqinisekisa ukuthi sonke isixhumanisi sokukhiqiza sinembile futhi silungile ukuhlangabezana nezidingo zakho ezihlukahlukene.

ngokwezifiso insimbi engagqwali AISI316 turbo horsing
insimbi engagqwali Turbo izindlu

Izinzuzo AISI 316 insimbi engagqwali Turbo Housing usebenzisainqubo yokutshala imali:

1. Ukunemba okuphezulu nokugcwaliseka komumo okuyinkimbinkimbi
Ukunemba okuphezulu: Inqubo yokufaka utshalomali ingaqinisekisa ukuthi usayizi nokunemba komumo wezindlu eziphehla umoya kufinyelela ezingeni eliphezulu kakhulu. Njengoba isikhunta sokutshala izimali senziwe ngokunembile ngokusho kwemidwebo yokuklama kusetshenziswa izinto ze-fusible (njengezinto ze-wax), zingabonisa ngokunembile inhloso yokuklama futhi zinciphise umsebenzi wokucubungula nokuqeda okulandelayo.
Ukugcwaliseka komumo oyinkimbinkimbi: Ezindlini zamaturbine ezinezakhiwo zangaphakathi eziyinkimbinkimbi kanye nokwakheka, inqubo yokutshala imali ibonisa izinzuzo zayo eziyingqayizivele. Ingakwazi ukubhekana kalula nemiklamo ehlukahlukene yomumo oyinkimbinkimbi futhi ihlangabezane nezidingo ezihlukahlukene zomkhiqizo.

2. Ikhwalithi ephezulu yendawo
Ubushelelezi kanye nokucaba: Phakathi nenqubo yokufaka utshalomali, ukuphela kwendawo kanye nokuba flat kwezindlu eziphehla ugesi kungathuthukiswa ngokuphawulekayo ngokumboza izendlalelo eziningi zama-refractory akhethekile nama-binder ebusweni besikhunta sokutshala imali, kanye nokwenza ukwelashwa okulandelayo (okufana nokuqhunyiswa kwesihlabathi, passivation, njll.) ngemva kokuba uketshezi lwensimbi luphole futhi luqine. Le ndawo yekhwalithi ephezulu isiza ukunciphisa ukumelana noketshezi futhi ithuthukise ukusebenza kahle kwe-turbine.

utshalomali casting turbo izindlu Wax-up
AISI316 turbo izindlu Wax-up

3. Ukugcinwa kokusebenza kokubalulekile
Ukusebenza kahle kwezinto ezibonakalayo: I-AISI 316 insimbi engagqwali iyinsimbi engagqwali ye-austenitic esebenza kahle kakhulu enokumelana nokugqwala okuhle kakhulu, ukumelana nokushisa kanye nezakhiwo zemishini. Ngenqubo yokufaka utshalomali, lezi zakhiwo ezibonakalayo zingagcinwa kuze kufike ezingeni eliphezulu, kuqinisekiswe ukuthi isikhwama se-turbine sisengakwazi ukugcina ukusebenza okuzinzile ngaphansi kwezimo zokusebenza ezinzima.

4. Ukusebenza kahle kokukhiqiza nokulawula izindleko
Ukusebenza kahle kokukhiqiza: Inqubo yokufaka utshalomali ingafinyelela ukubumba ngesikhathi esisodwa, inciphise ukucubungula nokuhlanganisa izinyathelo ezilandelayo, ngaleyo ndlela ithuthukise ukusebenza kahle kokukhiqiza. Ngesikhathi esifanayo, njengoba inqubo ingakhiqiza izingxenye ezinobunjwa obuyinkimbinkimbi, igwema izinyathelo ezifana nokuhlukaniswa kwe-split kanye ne-welding ezindleleni zendabuko zokuphonsa, ngokuqhubekayo ukuthuthukisa ukusebenza kahle kokukhiqiza.
Ukulawulwa kwezindleko: Nakuba ukutshalwa kwezimali kokuqala kwenqubo yokutshala izimali kuphezulu, kunganciphisa kakhulu izindleko zokukhiqiza ekukhiqizeni ngobuningi ngoba kunganciphisa umsebenzi wokucutshungulwa nokuqedwa okulandelayo, kanye nokuthuthukisa ukusebenza kahle kokukhiqiza.


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