I-OEM eyenziwe ngokwezifiso yokukhiqiza insimbi engagqwali ngokusakazwa ngokunemba kokutshala imali + imishini ye-CNC. Inqubo eyengeziwe etholakalayo: ukwelashwa kokushisa, ukwelashwa kwendawo, ukuhlolwa nokuhlanganisa.
Insimbi engagqwali isifinyezo sensimbi engagqwali ne-acid-resistant. Ibizwa ngensimbi engagqwali ekwazi ukumelana nemithombo yemali ebolayo ebuthakathaka njengomoya, isitimu, namanzi. Insimbi emelana nokugqwala ibizwa ngensimbi engamelana ne-asidi.
| Investment Casting Technical Data at RMC Foundry | |
| I-R&D | Isoftware: Solidworks, CAD, Procast, Pro-e |
| Isikhathi Sokuhola Sokuthuthukiswa kanye namasampula: izinsuku ezingama-25 kuye kwezingama-35 | |
| Insimbi Encibilikisiwe | I-Ferritic Stainless Steel, i-Martensitic Stainless Steel, insimbi engagqwali ye-Austenitic, Imvula Eqinisa Insimbi Engenasici, i-Duplex Stainless Steel |
| Insimbi Yekhabhoni, Insimbi Yengxubevange, Insimbi Yamathuluzi, Insimbi Engangeni Ukushisa, | |
| Ingxubevange ye-Nickle-base, i-Aluminium Alloy, i-Copper-base Alloy, i-Cobalt-base Alloy | |
| Metal Standard | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Izinto zokwakha zeShell | I-Silica Sol (I-Silica Enamanzi) |
| Ingilazi yamanzi (Sodium Silicate) | |
| Izingxube ze-Silica Sol kanye nengilazi yamanzi | |
| Ipharamitha Yezobuchwepheshe | Isisindo socezu: 2 amagremu kuya ku-200 kilogram |
| I-Max Dimension: 1,000 mm Yobubanzi noma Ubude | |
| Ubugqinsi bodonga obuncane: 1.5mm | |
| I-Casting Roughness: Ra 3.2-6.4, Machining Roughness: Ra 1.6 | |
| Ukubekezelela Ukusakaza: VDG P690, D1/CT5-7 | |
| Ukubekezelelwa Kwemishini: ISO 2768-mk/IT6 | |
| I-Inner Core: I-Ceramic Core, i-Urea Core, I-Wax Core Wax Core | |
| Ukwelashwa Kokushisa | Normalizing, Tempering, Quenching, Annealing, Isixazululo, Carburization. |
| Ukwelashwa Okungaphezulu | Ukupholisha, ukuqhunyiswa kwesanti / ukudubula, i-Zinc Plating, i-Nickel Plating, Ukwelashwa kwe-oxidation, i-Phosphating, i-Powder Painting, i-Geormet, i-Anodizing |
| Ukuhlolwa kobukhulu | CMM, Vernier Caliper, Inside Caliper. I-Depth Gage, Height Gage, Go/No go Gage, Ukulungiswa Okukhethekile |
| Ukuhlola Amakhemikhali | Ukuhlaziywa Kwamakhemikhali Amakhemikhali (izakhi zamakhemikhali ezingu-20), Ukuhlolwa Kwenhlanzeko, Ukuhlolwa kwe-X-ray Radiographic, I-Carbon-Sulfur Analyzer |
| Ukuhlola Umzimba | Ukulinganisa Okunamandla, Ukukhanya Okuqinile, Izakhiwo Zemishini (Ukuqina, Amandla Okukhiqiza, Amandla Aqinile), Ukwelula |
| Amandla Okukhiqiza | Ngaphezu kwamathani angama-250 ngenyanga, amathani angaphezu kuka-3,000 ngonyaka. |
Ngenxa yomehluko ekwakhekeni kwamakhemikhali phakathi kwensimbi engagqwali evamile nensimbi engamelana ne-asidi, ukumelana kwazo nokugqwala kwehlukile. Insimbi engagqwali evamile ngokuvamile ayimelani nokugqwala kwemithombo yamakhemikhali, kuyilapho insimbi emelana ne-asidi ngokuvamile ayigqwali. Igama elithi "insimbi engagqwali" alibhekiseli nje kuphela ohlotsheni olulodwa lwensimbi engagqwali, kodwa futhi libhekisela ezinsimbi ezingenasici zezimboni ezingaphezu kwekhulu. Insimbi engagqwali ngayinye ethuthukisiwe inokusebenza okuhle emkhakheni wayo wesicelo othize.
Insimbi engagqwali ivamise ukuhlukaniswa ngensimbi engagqwali ye-martensitic, insimbi engagqwali ye-ferritic, insimbi engagqwali ye-austenitic, i-austenitic-ferritic (i-duplex) insimbi engagqwali kanye nemvula eyenza lukhuni insimbi engagqwali ngokuya ngesimo se-microstructure. Ngaphezu kwalokho, ngokusho kwezakhi zamakhemikhali, ingahlukaniswa ibe yi-chromium insimbi engagqwali, i-chromium nickel insimbi engagqwali ne-chromium manganese nitrogen insimbi engagqwali, njll. I-CF8M insimbi engagqwali ilingana ne-SS316/F316 kanye ne-Chinese Standard 0Cr17Ni12Mo2.
Ekukhiqizeni okulingisayo, iningi lama-insimbi engagqwali castingsaqedwa nguukutshala imali. Ingaphezulu lokulingisa kwensimbi engagqwali okukhiqizwa ukufakwa kwe-investimenti lishelela futhi ukunemba kobukhulu kulula ukulawula. Yiqiniso, izindleko zokutshala izimali zokutshala izingxenye zensimbi engagqwali ziphakeme kakhulu uma kuqhathaniswa nezinye izinqubo nezinto zokwakha.
Ukusakaza kwe-investimenti, okubuye kubizwe ngokunemba kwe-precision casting noma i-wax casting elahlekile, kusetshenziswa kakhulu njengoba kunikeza ukulingisa okulinganayo okunemininingwane emihle kakhulu okufanele kukhiqizwa ngendlela engabizi kakhulu. Inqubo ihilela ukukhiqiza ukubunjwa kwensimbi kusetshenziswa isikhunta esiphikisayo esenziwe ngephethini ye-wax replica.
Izinhlelo zokusebenza Yezingxenye Zethu Zokusakaza Ngokwezifiso Nezomshini:
1. Izingxenye Zezimoto: I-Brake Disc, I-Connect Rod, I-Axle ye-Drive, i-Drive Shaft, i-Control Arm, i-Gearbox Housing, i-Gearbox Cover, i-Clutch Cover, i-Clutch Housing, amasondo, i-Filter Housing, i-CV Joint Housing, i-Lock Hook.
2. Izingxenye Zeloli: I-Rocker Arms, I-Gearbox Yokudlulisa, Ama-Axles Okushayela, I-Gear Housing, I-Gear Cover, I-Towing Eye, I-Connect Rod, I-Engine Block, Ikhava Yenjini, I-Joint Bolt, I-Power Takeoff, i-Crankshaft, i-Camshaft, i-Oil Pan.
3. Izingxenye zeHydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Izingxenye Zemishini Yezolimo Nezingxenye Zegandaganda: Izindlu Zegiya, Ikhava Yegiya, Induku Yokuxhuma, Induku Ye-Torque, Ibhulokhi Yenjini, Isembozo Senjini, Izindlu Zephampu Yamafutha, Ubakaki, Ihanger, Ihuku, Ubakaki.
5. Izitimela Zesitimela Nezimoto Zezimpahla: Izindlu Ze-Shock Absorber, Ikhava Ye-Shock Absorber, I-Draft Gear Housing, I-Draft Gear Cover, I-Wedge ne-Cone, Amasondo, Amasistimu Amabhuleki, Izibambo, Iziqondiso.
6. Izingxenye Zomshini Wokwakha: I-Gear, Isihlalo Sokuthwala, I-Gear Pump, I-Gearbox Housing, I-Gearbox Cover, i-Flange, i-Bushing, i-Boom Cylinder, i-Support Bracket, i-Hydraulic Tank, I-Bucket Teeth, ibhakede.
7. Izingxenye Zezinto Zokusebenza: Amasondo, iCaster, Bracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case.
8. Izingxenye zeValve nePump: I-Valve Body (Izindlu), I-Butterfly Valve Disc, I-Ball Valve Housing, i-Flange, Isixhumi, i-Camlock, i-Impeller evulekile, i-Impeller yokuvala, i-Pump Housing (Umzimba), Isembozo sephampu.
| Ibanga Elilinganayo Lensimbi Engagqwali | |||||||
| AMAQEMBU | AISI | I-W-stoff | I-DIN | BS | SS | UNE / IHA | I-UNI |
| I-Martensitic kanye ne-Ferritic Stainless Steel | 420 C | 1,4034 | I-X43Cr16 | ||||
| 440 B/1 | 1,4112 | I-X90 Cr Mo V18 | |||||
| - | 1.2083 | X42 Kr 13 | - | 2314 | F.5263 | - | |
| 403 | 1.4000 | I-X6Cr13 | 403 S17 | 2301 | F.3110 | I-X6Cr13 | |
| (410S) | 1.4001 | X7 Kr14 | (403 S17) | 2301 | F.3110 | I-X6Cr13 | |
| 405 | 1.4002 | I-X6 Cll 13 | 405 S17 | - | F.3111 | I-X6 Cll 13 | |
| 416 | 1.4005 | I-X12 CrS 13 | 416 S21 | 2380 | F.3411 | I-X12CrS13 | |
| 410 | 1.4006 | X 10 Kr 13 | 410 S21 | 2302 | F.3401 | I-X12Cr13 | |
| 430 | 1.4016 | X6 Kr17 | 430 S17 | 2320 | F.3113 | X8Cr17 | |
| 420 | 1.4021 | X20 Kr13 | 420 S37 | 2303 | F.3402 | I-X20Cr13 | |
| 420F | 1.4028 | X30 Kr 13 | 420 S45 | (2304) | F.3403 | I-X30Cr13 | |
| (420) | 1.4031 | I-X39Cr13 | 420 S45 | (2304) | F.3404 | - | |
| 431 | 1.4057 | I-X20 CrNi 17 2 | 431 S29 | 2321 | F.3427 | I-X16CrNi16 | |
| 430F | 1.4104 | I-X12 CrMoS 17 | - | 2383 | F.3117 | I-X10CrS17 | |
| 434 | 1.4113 | I-X6 CrMo 17 | 434 S17 | 2325 | - | I-X8CrMo17 | |
| 430Ti | 1.4510 | X6 CrTi 17 | - | - | - | I-X6CrTi17 | |
| 409 | 1.4512 | I-X5 CrTi 12 | 409 S17 | - | - | I-X6CrTi12 | |
| I-Austenitic Stainless Steel | 304 | 1.4301 | X5 CrNi 18 9 | 304 S15 | 2332 | F.3551 | I-X5CrNi18 10 |
| 305 | 1.4303 | X5 CrNi 18 12 | 305 S19 | - | - | I-X8CrNi19 10 | |
| 303 | 1.4305 | X12 CrNiS 18 8 | 303 S21 | 2346 | F.3508 | I-X10CrNiS 18 09 | |
| 304L | 1.4306 | X2 CrNiS 18 9 | 304 S12 | 2352 | F.3503 | I-X2CrNi18 11 | |
| 301 | 1.4310 | X12 CrNi 17 7 | - | 2331 | F.3517 | I-X12CrNi17 07 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S31 | 2332 | F.3551 | I-X5CrNi18 10 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S31 | 2333 | F.3551 | I-X5CrNi18 10 | |
| 304LN | 1.4311 | X2 CrNiN 18 10 | 304 S62 | 2371 | - | - | |
| 316 | 1.4401 | X5 CrNiMo 18 10 | 316 S16 | 2347 | F.3543 | I-X5CrNiMo17 12 | |
| 316L | 1.4404 | - | 316 S 12/13/14/22/24 | 2348 | I-X2CrNiMo17 12 | ||
| 316LN | 1.4429 | X2 CrNiMoN 18 13 | - | 2375 | - | - | |
| 316L | 1.4435 | X2 CrNiMo 18 12 | 316 S 12/13/14/22/24 | 2353 | - | I-X2CrNiMo17 12 | |
| 316 | 1.4436 | - | 316 S33 | 2343 | - | X8CrNiMo 17 13 | |
| 317L | 1.4438 | X2 CrNiMo 18 16 | 317 S12 | 2367 | - | I-X2CrNiMo18 16 | |
| 329 | 1.4460 | X3 CrNiMoN 27 5 2 | - | 2324 | F.3309 | - | |
| 321 | 1.4541 | X10 CrNiTi 18 9 | 321 S12 | 2337 | F.3553 | I-X6CrNiTi18 11 | |
| 347 | 1.4550 | X10 CrNiNb 18 9 | 347 S17 | 2338 | F.3552 | I-X6CrNiNb18 11 | |
| 316Ti | 1.4571 | X10 CrNiMoTi 18 10 | 320 S17 | 2350 | F.3535 | X6CrNiMoTi 17 12 | |
| 309 | 1.4828 | X15 CrNiSi 20 12 | 309 S24 | - | - | X16 CrNi 24 14 | |
| 330 | 1.4864 | X12 NiCrSi 36 16 | - | - | - | - | |
| I-Duplex Stainless Steel | S32750 | 1.4410 | X 2 CrNiMon 25 7 4 | - | 2328 | - | - |
| S31500 | 1.4417 | X 2 CrNiMoSi 19 5 | - | 2376 | - | - | |
| I-S31803 | 1.4462 | X 2 CrNiMon 22 5 3 | - | 2377 | - | - | |
| I-S32760 | 1.4501 | X 3 CrNiMoN 25 7 | - | - | - | - | |
| 630 | 1.4542 | I-X5CrNiCNb16-4 | - | - | - | - | |
| A564/630 | - | - | - | - | - | - | |
Amakhono weInvestment Casting Foundry:
• Ubukhulu Usayizi: 1,000 mm × 800 mm × 500 mm
• I-Weight Range: 0.5 kg - 100 kg
• Amandla onyaka: amathani ayi-2,000
• Izinto Zebhondi Zokwakha I-Shell: I-Silica Sol, Ingilazi Yamanzi kanye nezingxube zayo.
• Ukubekezelelana: Ngesicelo.
Izinzuzo zeInvestment Casting Izingxenye:
- Excellent and smooth surface finish
- Ukubekezelelana okuqinile kwe-dimensional.
- Izimo eziyinkimbinkimbi neziyinkimbinkimbi ezinokuguquguquka komklamo
- Ikhono lokuphonsa izindonga ezincane ngakho-ke ingxenye yokusakaza elula
- Ukukhetha okubanzi kwezinsimbi kanye nama-alloys (ayoni futhi angeyona insimbi)
- Uhlaka aludingeki ekwakhiweni kwesikhunta.
- Yehlisa isidingo sokuba machining yesibili.
- Imfucuza yezinto eziphansi.
| Izinto zokwakha zeInvestment CastingInqubo e-RMC Foundry | |||
| Isigaba | Ibanga laseShayina | Ibanga lase-US | Ibanga laseJalimane |
| I-Ferritic Stainless Steel | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| I-Martensitic Stainless Steel | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Insimbi engagqwali ye-Austenitic | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.44404, 1.4404, 9 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Imvula Iqinisa Insimbi Engagqwali | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| I-Duplex Stainless Steel | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| High Mn Steel | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Insimbi Yensimbi | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Insimbi Engangeni Ukushisa | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| I-Nickle-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, INCOLOY625 | 2.4815, 2.4879, 2.4680 | |
| I-Aluminium Ingxubevange | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | I-G-AlSi7Mg, G-Al12 |
| Ingxubevange yethusi | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| I-Cobalt-base Alloy | UMC50, 670, Grade 31 | 2.4778 | |
| UKUBEKEZELEKA KOKUKHISHWA KOKUTSHALWA KWEMALI | |||
| Amayintshi | Amamilimitha | ||
| Ubukhulu | Ukubekezelelana | Ubukhulu | Ukubekezelelana |
| Kufika ku-0.500 | ±.004" | Kufika ku-12.0 | ± 0.10mm |
| 0.500 kuya ku-1.000" | ±.006" | 12.0 ukuze 25.0 | ± 0.15mm |
| 1.000 kuya ku-1.500" | ±.008" | 25.0 ukuze 37.0 | ± 0.20mm |
| 1.500 kuya ku-2.000" | ±.010" | 37.0 kuye ku-50.0 | ± 0.25mm |
| 2.000 kuya ku-2.500" | ±.012" | 50.0 ukuze 62.0 | ± 0.30mm |
| 2.500 kuya ku-3.500" | ±.014" | 62.0 ukuze 87.0 | ± 0.35mm |
| 3.500 kuya ku-5.000" | ±.017" | 87.0 ukuze 125.0 | ± 0.40mm |
| 5.000 kuya ku-7.500" | ±.020" | 125.0 kuya ku-190.0 | ± 0.50mm |
| 7.500 kuya ku-10.000" | ±.022" | 190.0 ukuze 250.0 | ± 0.57mm |
| 10.000 kuya ku-12.500" | ±.025" | 250.0 ukuze 312.0 | ± 0.60mm |
| 12.500 ukuze 15.000 | ±.028" | 312.0 ukuze 375.0 | ± 0.70mm |
Amasevisi Okwengezwe Kwevalue Kunjiniyela Nokukhiqiza:
| Amasevisi | Incazelo |
| Amasevisi Okwelapha Angaphezulu | I-Powder Coating, Anodization, Electrophotesis, Chrome Plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, polishing, Bluing, Geormet, Zintek, njll. |
| CNC Precision Machining Services | Lathing, Milling, Turning, Honing, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding...njll. |
| Ukuhlola Nokulawula Ikhwalithi | I-Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester...njll. |
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