I-Custom Cast Stainless Steel Product

Isiko laseShayinainsimbi engagqwali imikhiqizo casting utshalomalingokwemidwebo kanye nezidingo.

Insimbi engagqwali inokuqukethwe kwe-chromium okungenani okungu-10.5%, okuyenza imelane kakhulu nezindawo zoketshezi ezibolayo kanye ne-oxidation. Iyakwazi ukumelana nokugqwala futhi imelana nokugqokwa, ihlinzeka ngokusebenza kahle kakhulu, futhi yaziwa kakhulu ngokubukeka kwayo kobuhle. Ukulingwa kwensimbi engagqwali "ayikwazi ukugqwala" uma kusetshenziswa ezindaweni eziwuketshezi nezihwamuko ezingaphansi kuka-1200°F (650°C) kanye "nokumelana nokushisa" uma kusetshenziswa ngaphezu kwaleli zinga lokushisa. Izinto eziyisisekelo zealloy zanoma iyiphi isisekelo se-nickel-base noma insimbi engagqwali i-chromium, i-nickel, ne-molybdenum (noma "i-moly"). Lezi zingxenye ezintathu zizonquma ukwakheka okusanhlamvu kokulingisa kanye nezici zokuwumshini futhi zizoba wusizo ekhonweni lokusakaza lokulwa nokushisa, ukuguga, nokugqwala.

Ngokuvamile, insimbi engagqwali kufanele uphonswe by theinqubo yokukhipha ukunemba kokutshala imalinge-silica sol njengesibopho. I-stainless steel silica sol castings inebanga eliphezulu kakhulu lokunemba kwendawo nokusebenza.

Ngenxa yezakhiwo zayo ezibonakalayo eziyingqayizivele, ukulingwa kwensimbi engagqwali kudumile ezinhlobonhlobo zezinhlelo zokusebenza, ikakhulukazi lezo ezisezindaweni ezinokhahlo. Izimakethe ezivamile zokutshala izimali zensimbi engagqwali zihlanganisa uwoyela negesi, amandla oketshezi, ezokuthutha, amasistimu asebenza ngamanzi, imboni yokudla, ihadiwe kanye nezingidi, ezolimo...njll.

Ukutshala imali (i-wax elahlekile) kuyindlela yokunemba yokuphonsa imininingwane yomumo we-net-net usebenzisa ukuphindaphinda kwamaphethini we-wax. Ukutshala imali noma i-wax elahlekile kuyinqubo yokwenza insimbi ngokuvamile esebenzisa iphethini ye-wax ezungezwe igobolondo le-ceramic ukwenza isikhunta se-ceramic. Lapho igobolondo loma, ingcina iyancibilika, kusale isikhunta kuphela. Khona-ke ingxenye yokuphonsa ikhiwa ngokuthululela insimbi encibilikisiwe esikhunjini se-ceramic.

Inqubo ifanele ukukhiqizwa okuphindaphindekayo kwezingxenye zomumo wenetha kusuka ezinhlobonhlobo zezinsimbi ezihlukene kanye nama-alloys asebenza kahle. Nakuba ngokuvamile isetshenziselwa ukulingisa okuncane, le nqubo isetshenziselwe ukukhiqiza amafreyimu eminyango yendiza ephelele, enensimbi efika ku-500 kgs kanye nokusakazwa kwe-aluminium kufika ku-50 kgs. Uma kuqhathaniswa nezinye izinqubo zokulingisa ezifana ne-die casting noma ukwenza isihlabathi, kungaba inqubo ebizayo. Kodwa-ke, izakhi ezingakhiqizwa kusetshenziswa ukufakwa kwe-investimenti zingahlanganisa amakhonsathi ayinkimbinkimbi, futhi ezimeni eziningi izingxenye ziphonswa eduze komumo wengqikithi, ngakho-ke zidinga ukusetshenzwa kabusha okuncane noma zingasasebenzi lapho kwasakazwa.

Enqubweni yokukhipha utshalomali, i-dewaxing kanye nokubhaka igobolondo nakho kuyizinqubo ezidinga ukunakwa. Ngemuva kokubunjwa kwe-wax, ukugqoka, ukomisa nezinye izinqubo, isinyathelo esilandelayo ukwenza i-dewaxing nokubhaka igobolondo. I-Dewaxing iwukushisa ingcina egobolondweni lesikhunta ngamanzi ashisayo noma ngesitimu ukuze ingcina iphume egobolondweni lesikhunta.

▶ Izinto Zokutshala Imali, Inqubo Yokusakaza Ngengcina Elahlekile:
• I-Carbon Steel: AISI 1020 - AISI 1060, C30, C40, C45.
• Ama-Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...njll ngesicelo.
• Insimbi Engagqwali: AISI 304, AISI 304L, AISI 316, AISI 316L, 1.4401, 1.4301, 1.4305, 1.4307, 1.4404, 1.4571 kanye nelinye ibanga lensimbi engagqwali.
• Ithusi, Ithusi Elibomvu, Ithusi noma ezinye izinsimbi ezisekelwe ku-Copper: ZCuZn39Pb3, ZCuZn39Pb2, ZCuZn38Mn2Pb2, ZCuZn40Pb2, ZCuZn16Si4
• Insimbi engagqwali, insimbi engangeni emanzini olwandle, insimbi eshisa kakhulu, i-High-tensile Steel, i-Duplex Steel.
• Okunye Okubalulekile ngokwezidingo zakho ezihlukile noma ngokuya ngamazinga we-ASTM, SAE, AISI, ACI, DIN, EN, ISO, kanye ne-GB

▶ Amandla e-Investment Casting Foundry
• Ubukhulu Usayizi: 1,000 mm × 800 mm × 500 mm
• I-Weight Range: 0.5 kg - 100 kg
• Amandla onyaka: amathani ayi-2,000
• Izinto Zebhondi Zokwakha I-Shell: I-Silica Sol, Ingilazi Yamanzi kanye nezingxube zayo.
• Ukubekezelelana: Ngesicelo.

▶ Inqubo Yokukhiqiza Eyinhloko
• Amaphethini Nedizayini Yamathuluzi → Ukwenza Kwensimbi → Umjovo We-wax → I-Slurry Assembly → Isakhiwo Segobolondo → I-De-Waxing → Ukuhlaziywa Kokwakheka Kwekhemikhali → Ukuncibilika & Ukuthela → Ukuhlanza, Ukugaya Nokuqhuma Kokudubula → Ukucutshungulwa Kweposi noma Ukupakisha ukuze Kuthunyelwe

▶ Inqubo yokusakazwa kwangemuva
• Ukukhipha imali nokuhlanza
• Ukuqhunyiswa Kokudubula / Ukupena Isihlabathi
• Ukwelashwa Kokushisa: Ukujwayela, Ukucisha, Ukushisa, I-Carburization, I-Nitriding
• Ukwelashwa kwendawo: Passivation, Anodizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
• Ukumayinisa: Ukuphenduka, Ukugaywa, Ukugawula, Ukubhola, Ukucija, Ukugaya.

▶ Izinzuzo Zezingxenye Zokutshala Imali:
• Isiphetho esihle kakhulu nesibushelelezi
• Ukubekezelelana okuqinile.
• Umumo oyinkimbinkimbi futhi oyinkimbinkimbi onokuguquguquka komklamo
• Ikhono lokuphonsa izindonga ezincanyana ngakho-ke ingxenye yokusakaza elula
• Ukukhetha okubanzi kwezinsimbi ezisansimbi nama-alloys (i-ferrous kanye ne-non-ferrous)
• Uhlaka aludingeki ekwakhiweni kwesikhunta.
• Yehlisa isidingo somshini wesibili.
• Imfucuza yezinto eziphansi.

▶ Kungani Ukhetha I-RMC Yezingxenye Zokusakaza Ze-Wax Ngokwezifiso?
• Isixazululo esigcwele esivela kumhlinzeki oyedwa oyedwa kusukela ekuklanyweni kwephethini eyenziwe ngokwezifiso kuya ekubunjweni okuqediwe kanye nenqubo yesibili ehlanganisa imishini ye-CNC, ukwelashwa kokushisa nokwelashwa kwendawo.
• Iziphakamiso ze-Costdown ezivela konjiniyela bethu abangochwepheshe ngokusekelwe kwimfuneko yakho eyingqayizivele.
• Isikhathi esifushane sokuhola se-prototype, ukusakaza kwesilingo kanye nanoma yikuphi ukuthuthukiswa kobuchwepheshe okungenzeka.
• Izinto Ezihlanganisiwe: I-Silica Col, Ingilazi Yamanzi kanye nezingxube zayo.
• Ukukhiqiza ukuguquguquka kwama-oda amancane kuma-oda amaningi.
• Amandla okukhiqiza aqinile wokukhipha izinsiza.