UKUSAKAZWA KWESIKO KUSEKELWE

Isixazululo se-OEM Mechanical and Industrial

Ukutshalwa Kwezimali

Investment Ukulingisa Foundry

Ukutshalwa kwezimali, okwaziwa nangokuthi ukulahlwa kwe-wax-casting noma ukucubungula ngokunemba, kuyinqubo ebisenziwa ezinkulungwaneni zeminyaka, ngenqubo elahlekile ye-wax ingenye yezindlela ezindala kakhulu zokwenza insimbi.

Ngenxa yesakhiwo esiyinkimbinkimbi kubukhulu nakweJiyomethri, ukusatshalaliswa kokutshalwa kwemali kukhiqizwa ukwakheka kwenetha noma eduze kwesimo senetha, kunciphise isidingo sezinqubo zesekondari ezinjenge-lathing, ukujika noma enye inqubo yokwenza imishini.

Ukulingiswa kotshalo-mali kuyinqubo yokukhiqiza engalandelwa emuva eminyakeni engaphezu kwengu-5 000 edlule. Kusukela lapho, lapho ingcina yezinyosi yakha iphethini, kuya emakhilayoni anamuhla obuchwepheshe obuphakeme, izinto zokwakha ezinenkani kanye nama-alloys akhethekile, ukusakazwa kwamagwebu okulahlekile kuqinisekisa ukuthi izingxenye zekhwalithi ephezulu zikhiqizwa ngezinzuzo zokunemba, ukuphindeka, nobuqotho.

Ukulingiswa kotshalo-mali kuthola igama laso eqinisweni lokuthi iphethini itshaliwe, noma izungezwe, ngento ekhonjiwe. Amaphethini we-wax adinga ukunakekelwa okwedlulele ngoba awanele ngokwanele ukumelana namandla ahlangabezane nawo ngenkathi kwenziwa isikhunta. 

cast pouring during lost wax casting

Investment Ukulingisa Foundry

Lokho Esingakufeza Ngokulahlwa Kwe-Wax Investment Casting

Ukulahlwa kwe-wax okulahlekile kungafinyelela ebangeni lokubekezelelana i-CT4 ~ CT7 ngokuya nge-ISO 8062. Imishini yethu ehlelwe ngokuphelele kanye nezinqubo zokulawula inqubo ezishintshayo zivumela ukubekezelelana okungaguquguquki nokuphindaphindwayo okusondele njengo- ± 0.1 mm. Izingxenye zokulahla i-wax ezingalahlekile nazo zingakhiqizwa ebangeni losayizi obanzi, zingaba zincane njengo-10 mm ubude x 10 mm ububanzi x 10 mm ukuphakama futhi zibe nesisindo esincanyana njengo-0.01 kg, noma zibe nkulu njengo-1000 mm ubude futhi zibe nesisindo okungu-100 kg.

I-RMC ingumkhiqizi ohola phambili wemboni wezinga eliphezulu lokutshalwa kwezimali okuzibophezele ekuletheni ikhwalithi enhle kakhulu, inani eliphakeme kanye nesipiliyoni samakhasimende esikhethekile. I-RMC inesipiliyoni, ubuchwepheshe bezobuchwepheshe nezinqubo zokuqinisekisa ikhwalithi yokuletha ngokungaguquguquki nangokuthembekile uhla olubanzi lokuphonsa ngokuqhutshwa okuqhubekayo.

• Usayizi Wobukhulu Bokusakaza: 1,000 mm × 800 mm × 500 mm
• Isilinganiso sobubanzi besisindo: 0.5 kg - 100 kg
• Amandla Wonyaka: Amathani ayi-2 000
• Izinsizakusebenza Zebond zeShell Building: I-Silica Sol, Ingilazi Yamanzi kanye nemixube yabo.
• Ukuphonsa Ukubekezelelana: I-CT4 ~ CT7 noma ku-Request.

shell making for investment casting process

Ukwenza Igobolondo Ngesikhathi Sokutshalwa Kwezimali

Yiziphi Izinsimbi Nama-Alloys Esingakuthela Ngokuphonsa Imali

I-RMC iyakwazi ukuhlangabezana nama-alloys imininingwane ebekiwe ngokuya nge-ASTM, SAE, AISI, ACI, DIN, GOST, EN, ISO, kanye ne-GB standard. Sinezinto ezingaphezu kuka-100 zama-alloys ahlukile ayisiyingi futhi lapho senza khona izingxenye sisebenzisa ukwakheka okuyinkimbinkimbi.

Insimbi Mpunga:I-HT150 ~ HT350; I-GJL-100, GJL-150, GJL-200, GJL-250, GJL-300, GJL-350; I-GG10 ~ GG40.
• I-Ductile Cast Iron (i-Nodular Iron):I-GGG40 ~ GGG80; I-GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2.
Insimbi yeCarbon: I-AISI 1020 ~ AISI 1060, C30, C40, C45.
Ama-Alloys ensimbi: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo, njll.
• Insimbi engagqwali: 304, 304L, 316, 316L, 1.4401, 1.4301, 1.4305, 1.4307, 1.4404, 1.4571 ... njll.
• I-Brass, iBronze namanye ama-Alloys asekelwe ngethusi
• Insimbi emelana nokugqwala, Insimbi emelana namanzi olwandle, Insimbi eshisa kakhulu, Insimbi eqine kakhulu, iDuplex Engagqwali.
• Amanye ama-Alloys njengesicelo noma ngokwe-ASTM, SAE, AISI, GOST, DIN, EN, ISO, ne-GB.

stainless steel investment casting impeller

Ukulingiswa Kwensimbi Engagqwali

Izinyathelo Zokulahlwa Kokutshalwa Kwengcina

Investment thusi kuyinto inqubo multi-isinyathelo esikhiqiza eduze-net umumo ngokunemba ekubunjweni izingxenye. Inqubo iqala ngokufakwa i-wax kudayi ukuze yakhe iphethini yomkhiqizo ophelile. Amaphethini abese enamathiselwa emigodini yabagijimi be-wax ukudala iqoqo.

Ngesikhathi senqubo yokusakaza utshalomali, umshini okhethekile ucwilisa iqoqo ngokuphindaphindiwe kusilayidi ukuze wakhe igobolondo le-ceramic, bese kuthi i-wax isuswe ku-autoclave yesitimu. Lapho i-wax isusiwe, igobolondo le-ceramic liyaxoshwa bese ligcwaliswa ngensimbi encibilikisiwe ukwenza le ngxenye. Enye inzuzo yokusakaza utshalomali ukuthi i-wax ingasetshenziswa kabusha. 

Ukulingiswa kwe-Investment (Inqubo elahlekile ye-wax casting) kudinga insimbi (ngokuvamile i-aluminium), i-wax, i-ceramic slurry, isithando somlilo, insimbi encibilikisiwe, neminye imishini edingekayo yokujova i-wax, ukuqhuma kwesihlabathi, ukuwa okudlidlizelayo, ukusika nokugaya. Inqubo yokukhipha utshalomali ikakhulukazi ifaka lezi zinyathelo ezilandelayo:

1- Metal Die Ukwenza
Ngokuya ngemidwebo nezidingo zengxenye oyifunayo oyinsimbi, insimbi noma isikhunta, imvamisa ku-aluminium, kuzokwakhiwa futhi kukhiqizwe. Umgodi uzokwakha usayizi ofanayo nokwakheka kwengxenye oyifunayo.

2- Umjovo we-Wax
Eyaziwa nangokuthi ukwakheka kwephethini, Amaphethini wokuphonsa i-wax elahlekile adalwa ngokujova i-wax encibilikisiwe engxenyeni yensimbi engenhla.

3- Slurry Assembly
Amaphethini we-wax abese enamathiselwa ohlelweni lokungena, okuvame ukuba yisethi yeziteshi lapho insimbi encibilikisiwe igelezela embotsheni yesikhunta. Ngemuva kwalokho, kwakhiwa isakhiwo esifana nesihlahla, esifanele ukukhiqizwa ngobuningi.

4- Isakhiwo Samagobolondo
Ukufakwa kotshalo-mali okwenziwe ngegobolondo langaphandle kwakhiwe ngokungena kubhavu we-ceramic bese kugcotshwa ngokushesha ngesihlabathi izikhathi eziningana.

5- Ukukhipha i-wax
Umgogodla ongaphakathi wokuphonsa ngokunemba wokutshala imali ube usususwa, okushiya ungqimba lwegobolondo elingaphandle elingenalutho. Izimbobo ziyisikhala esifanayo nje nabasiki abafunwayo.

6- Ukuhlaziywa Kwangaphambi Kokuthulula
Ukuhlaziywa kwangaphambi kokuthela kusho ukuthi isisekelo esidingekayo sokuhlola nokuhlaziya ukwakheka kwamakhemikhali kwensimbi encibilikisiwe ukubona ukuthi ahlangabezana yini nezinombolo ezidingekayo noma istardard. Kwezinye izikhathi, lokhu kuhlaziywa kwakwenziwa kaningana.

7- Ukuthelwa nokuqiniswa
Igobolondo le-ceramic elinomgodi kufanele lifudunyezwe ngaphambi kokuthela. Lokhu kuvimbela ukushaqeka negobolondo le-ceramic ekuqhekekeni lapho insimbi engamanzi isezingeni lokushisa eliphakeme ithululelwa emgodini.

8- Ukusaha noma Ukusika
Lapho insimbi seyipholile futhi yaqina, izingxenye (izingxenye) ezisakazwayo ziyasuswa esiqwini somuthi wesistimu yokugaya ngokugubha, ukusika noma ukungqubuzana kokusaha ingxenye ethile yabalingisi.

9- Shot ukuqhumisa futhi Icubungula Secondary
Ingxenye yokulingisa yenziwa ngokwezifiso ngokuphelele ngokugaya noma ngemithi yokwengeza yokushisa. Imishini yesibili noma ukwelashwa ngaphezulu kungadingeka futhi ngokuya ngezidingo zengxenye.

10- Ukupakisha kanye Delivery
Ngemuva kwalokho izingxenye ezilahlekile ze-wax zokulingisa zizohlolwa ngokuphelele ubukhulu, indawo, izakhiwo zemishini nokunye ukuhlolwa okudingekayo ngaphambi kokupakisha nokulethwa.

Amaphethini we-Wax

Ukomiswa kweShell

Ukupholisa Nokuqinisa

Casting company

Ukugaya nokuhlanza

Sizihlola Kanjani Izindawo Zokutshalwa Kwezimali

• Ukuhlaziywa kobungako be-Spectrographic ne-manual
• Ukuhlaziywa kwe-Metallographic
• Ukuhlolwa kobulukhuni buka-Brinell, Rockwell no-Vickers
• Ukuhlaziywa kwempahla yemishini
• Ukuhlolwa komthelela wokushisa okuphansi nokujwayelekile
• Ukuhlolwa kwenhlanzeko
• Ukuhlolwa kwe-UT, MT ne-RT

CMM

Yiziphi Izakhiwo Esithembele Kuzo Ekusetshenzisweni Kwezimali

Amathuluzi Warehouse

Wax Amaphethini Injection

Wax Amaphethini Injection

Umshini Womjovo We-Wax

Ukwenza Igobolondo

Ukwenza Igobolondo

Igobolondo Lokumisa Igobolondo

Igobolondo Lokuphonswa Kwezimali

Ukomiswa kweShell

UShell Ukulungele Ukusakaza

Ukupholisa Nokuqinisa

Inqubo Yokufaka Imali

Yiziphi Izimboni Abatshali Bethu Abatshalizimali Abakhonzayo

Izingxenye ezenziwe ngokusakaza kokutshalwa kwezimali zisetshenziselwa ukwenza izinto ezahlukahlukene, kufaka phakathi ikhwalithi ephezulu, izingxenye eziphezulu zezimboni zezakhiwo eziyinkimbinkimbi. Ukusetshenziswa kwezingxenye zokutshalwa kwemali okutshalwa kuzo kuhlanganisa izimboni ezahlukahlukene, enkampanini yethu zivame ukusetshenziswa ezindaweni ezilandelayo:

• Izitimela Zesitimela • Izinsiza kusebenza zeLogistics
• Amaloli Omthwalo Onzima • Izinsiza kusebenza zezolimo
• Okwezimoto • Ama-hydraulic
• Izinsiza Zokwakha • Izinjini Zenjini

Izicelo ze-Investment Castings

Ukujwayela Okujwayelekile Kokutshalwa Kwezimali Esikukhiqizayo

Duplec Engagqwali Ekubunjweni

Izingxenye Zokulingwa Kwezimali

Investment Ekubunjweni Pump Ezezindlu

Engagqwali Cast Valve umzimba

oem custom stainless steel casting impeller

Engagqwali Ekubunjweni Impeller

Ukuphonsa Kwensimbi Ngokwezifiso

Lost Wax Ekubunjweni Ingxenye

Ukuphonsa Kwensimbi Engagqwali

Singenza Okungaphezulu Ngokunikela Ngokusakaza Ngokutshalwa Kwezimali kanye Neminye Imisebenzi:

Ku-RMC, siyaziqhenya ngokunikela ngamakhasimende ethu insizakalo kusuka ekwakhiweni kwe-patter kuya ekuqedeni ukuqedwa kanye nezinqubo zesibili. Izinsizakalo zethu zifaka:

- Iphethini Yokwakheka Nezincomo Zezindleko.
- Ukuthuthukiswa Kwesibonelo.
- Ucwaningo Lokukhiqiza kanye Nentuthuko.
- Ukukhiqiza Ukuzivumelanisa Nezimo.
- Ukufaneleka nokuhlolwa.
- Ukwelashwa Nge-Heat and Surface Treatment kuyatholakala.
- Outsourcing Ukukhiqiza Amandla

Izinsimbi Zokutshala Insimbi Engagqwali

Kungani Ukhetha i-RMC yokukhiqiza ama-Investment Castings

Kunezizathu eziningi zokukhetha i-RMC njengomthombo wakho wokusakazwa kotshalo-mali. Lapho uthatha isinqumo, ungahle unakekele la maphuzu alandelayo esikusebenza kahle: 

- Ithimba Lobunjiniyela elinamalungu alo agxile enkambeni yokusakaza yensimbi.
- Okuhlangenwe nakho okubanzi ngezingxenye eziyinkimbinkimbi zamajometri
- Uhla olubanzi lwezinto zokwakha, kufaka phakathi ama-alloys ayisiyoni futhi non-ayoni
- In-house CNC machining amakhono
- One-stop izixazululo for castings utshalomali kanye nenqubo yesibili
- Ikhwalithi engaguquguquki intuthuko eqinisekisiwe futhi eqhubekayo.
- Ukubambisana kufaka phakathi abenzi bamathuluzi, onjiniyela, umsunguli, ochwepheshe bezemishini nabakhiqizi.

Ukuncibilikiswa Kwama-alloys